Lipped Channel Roll Forming Machine Data Sheet | Technical Specifications
Lipped Channel Roll Forming Machine Technical Data Sheet
Machine Overview
Parameter Specification
Machine Name Lipped Channel Roll Forming Machine
Profile Produced Lipped Channel Structural Steel Section
Machine Type Single profile roll forming machine
Production Application Steel framing systems, light structural framing, cladding supports
Manufacturing Process Continuous cold roll forming
Production Environment Factory production line / light structural steel fabrication facility
The lipped channel roll forming machine produces C-shaped channels with inward-facing lips at the flange edges. These lips increase the structural rigidity and load capacity of the channel section.
Lipped channels are widely used in steel framing systems, wall studs, purlin systems, cladding supports, and light structural steel construction.
Production Specifications
Specification Typical Value
Production Speed 12–30 m/min
Forming Stations 14–20 stations
Material Thickness Range 1.0–3.0 mm
Coil Width 100–400 mm
Coil Weight Capacity 3–8 tons
Cut Length Tolerance ±1 mm
Minimum Profile Length 800 mm
Maximum Profile Length Unlimited
Lipped channel machines are designed for medium gauge structural steel production.
Material Compatibility
Material Type Supported
Galvanized Steel Yes
Hot Rolled Steel Yes
Black Steel Yes
Pre-painted Steel Optional
Stainless Steel Optional
Galvanized steel is commonly used for corrosion resistance in structural applications.
Material Strength
Property Typical Range
Yield Strength G250 – G550
Tensile Strength Up to 550 MPa
Coating Types Galvanized Z120 – Z275
Structural strength depends on material thickness and profile dimensions.
Machine Frame Construction
Component Specification
Frame Type Heavy duty welded structural steel frame
Frame Plate Thickness 16–25 mm
Machine Base Fabricated steel base frame
Frame Alignment Precision machined mounting surfaces
Machine Weight 8–14 tons
The rigid frame ensures stable forming and consistent channel dimensions.
Roll Tooling Specifications
Specification Typical Value
Roller Material GCr15 bearing steel
Heat Treatment HRC 58–62
Roller Diameter 70–95 mm
Shaft Diameter 75–95 mm
Shaft Material 40Cr alloy steel
Surface Finish Hard chrome plating
Roll Pass Design Lipped channel forming system
Forming Stages 14–20 stations
Roll tooling progressively forms the web, flanges, and lip edges of the channel profile.
Drive System
Component Specification
Drive Type Chain drive or gearbox drive
Main Motor 7.5–18.5 kW
Drive Ratio 1:20
Transmission Industrial gearbox system
Lubrication Oil bath gearbox
The drive system ensures smooth feeding and consistent forming of medium gauge steel.
Hydraulic Cutting System
Component Specification
Cutting Type Hydraulic flying shear or post cut
Blade Material Cr12 tool steel
Cutting Accuracy ±1 mm
Hydraulic Pressure 10–18 MPa
Hydraulic Motor 4–7.5 kW
Hydraulic cutting provides accurate profile lengths for construction applications.
Control System
Component Specification
PLC Siemens / Delta / Mitsubishi
HMI Industrial touch screen interface
Length Measurement Rotary encoder system
Control Accuracy ±1 mm
Automation Fully automatic production
Control functions include:
Automatic profile length control
Batch production programming
Production monitoring
Fault diagnostics
Emergency stop system
Electrical Specifications
Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial enclosure
Protection Overload protection and circuit breakers
Machine Layout Dimensions
Parameter Value
Machine Length 8–12 m
Machine Width 1.5–2 m
Machine Height 1.5–2 m
Total Production Line Length 14–20 m
Typical production line configuration:
Uncoiler → Roll Forming Machine → Hydraulic Cutting → Run-out Table
Coil Handling Equipment
Specification Value
Uncoiler Type Manual or hydraulic decoiler
Coil Capacity 3–8 tons
Coil Inner Diameter 450–550 mm
Coil Outer Diameter Up to 1500 mm
Expansion Type Mechanical or hydraulic expansion
Optional Equipment
Equipment Description
Punching Unit Hole punching system for fixing points
Automatic Stacker Automatic profile stacking system
Coil Car Automatic coil loading system
Servo Feeder Precision feeding system
Remote PLC Monitoring Remote diagnostics and monitoring
Installation Requirements
Requirement Typical
Foundation Standard reinforced concrete floor
Floor Load Capacity 5–10 tons
Electrical Connection Three phase industrial power supply
Air Supply Optional
Installation Time 2–3 days
Maintenance Requirements
Component Maintenance Interval
Gearbox Oil Every 6 months
Bearings Every 6 months
Hydraulic Oil Every 12 months
Roll Tooling Inspection Monthly
Regular maintenance ensures reliable machine operation and consistent profile quality.
Production Capacity Example
Production Speed Output
12 m/min 720 m/hour
20 m/min 1200 m/hour
30 m/min 1800 m/hour
Actual production capacity depends on profile size and material thickness.
Lipped Channel Profile Information
Specification Value
Profile Height 50–200 mm
Flange Width 30–70 mm
Lip Size 10–25 mm
Material Thickness 1.0–3.0 mm
Lipped channels provide improved structural strength compared to standard C channels due to their reinforced flange edges.
Machine Standards
Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Electrical Compliance Industrial electrical safety standards
Shipping Information
Specification Value
Container Size 40 ft container
Shipping Weight 10–16 tons
Packaging Industrial export packing
Typical Machine Price Range
Machine Type Price Range
Basic Line $45,000 – $70,000
Automatic Line $70,000 – $100,000
High Capacity Line $110,000+
Pricing depends on automation level, punching options, and production speed.
Applications
Industry Use
Steel Framing Structural framing systems
Construction Wall studs and support channels
Industrial Buildings Cladding support structures
Infrastructure Projects Light structural steel components
Lipped channels are widely used in steel construction because they provide increased structural strength and rigidity for framing systems, support structures, and light steel building applications.