Machine Frame Channel Roll Forming Machine Data Sheet | Technical Specifications
Machine Frame Channel Roll Forming Machine Technical Data Sheet
Machine Overview
Parameter Specification
Machine Name Machine Frame Channel Roll Forming Machine
Profile Produced Machine frame channels / structural machine frame profiles
Machine Type Single profile / adjustable channel roll forming machine
Production Application Industrial machine frames, equipment structures, conveyor frames and heavy machinery supports
Manufacturing Process Continuous cold roll forming with punching capability
Production Environment Industrial metal fabrication plant / machinery manufacturing facility
Machine frame channel roll forming machines produce structural steel channels used in industrial equipment frames, machinery supports and heavy duty structural assemblies. These channels form the base structure for many types of manufacturing equipment and industrial systems.
Production Specifications
Specification Typical Value
Production Speed 10–25 m/min
Forming Stations 18–26 stations
Material Thickness Range 2.0–5.0 mm
Coil Width 120–350 mm
Coil Weight Capacity 5–10 tons
Cut Length Tolerance ±1 mm
Minimum Profile Length 500 mm
Maximum Profile Length 6000 mm
Machine frame channels are typically heavier structural profiles requiring precise forming.
Material Compatibility
Material Type Supported
Cold Rolled Steel Yes
Hot Rolled Steel Yes
Galvanized Steel Optional
High Strength Steel Yes
Stainless Steel Optional
High strength steels are often used for machine frame channels to provide structural rigidity.
Material Strength
Property Typical Range
Yield Strength G350 – G600
Tensile Strength Up to 650 MPa
Coating Types Black steel / painted / galvanized
These materials provide structural durability and load-bearing capacity for machinery frames.
Machine Frame Construction
Component Specification
Frame Type Heavy duty welded structural steel frame
Frame Plate Thickness 20–30 mm
Machine Base Heavy fabricated steel base frame
Frame Alignment Precision machined mounting surfaces
Machine Weight 15–25 tons
The rigid frame structure ensures stability when forming heavy gauge steel channels.
Roll Tooling Specifications
Specification Typical Value
Roller Material GCr15 bearing steel
Heat Treatment HRC 58–62
Roller Diameter 90–120 mm
Shaft Diameter 90–110 mm
Shaft Material 40Cr alloy steel
Surface Finish Hard chrome plating
Roll Pass Design Structural channel forming system
Forming Stages 18–26 stations
Roll tooling gradually forms heavy gauge steel into machine frame channels.
Drive System
Component Specification
Drive Type Gearbox drive
Main Motor 15–30 kW
Drive Ratio 1:20
Transmission Heavy duty industrial gearbox
Lubrication Oil bath gearbox
High torque drive systems allow forming of thicker structural steel.
Hydraulic Cutting System
Component Specification
Cutting Type Hydraulic post cut or flying cut
Blade Material Cr12 tool steel
Cutting Accuracy ±1 mm
Hydraulic Pressure 14–20 MPa
Hydraulic Motor 7.5–11 kW
Hydraulic cutting ensures precise channel lengths and clean cut surfaces.
Punching System
Component Specification
Punch Type Hydraulic punching system
Application Mounting holes, structural fixing holes and slots
Punch Capacity 50–100 tons
Punching Speed Synchronized with forming line
Punching systems produce holes used for assembling machine frames.
Control System
Component Specification
PLC Siemens / Mitsubishi / Delta
HMI Touch screen operator interface
Length Measurement Rotary encoder measurement system
Control Accuracy ±1 mm
Automation Fully automatic production line
Control system functions include:
Automatic length control
Punch position control
Batch production programming
Production monitoring
Fault diagnostics
Emergency stop system
Electrical Specifications
Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial enclosure
Protection Overload protection and circuit breakers
Machine Layout Dimensions
Parameter Value
Machine Length 16–22 m
Machine Width 2–3 m
Machine Height 1.8–2.5 m
Total Production Line Length 26–34 m
Typical production line layout:
Uncoiler → Leveling System → Punching System → Roll Forming Machine → Hydraulic Cutting → Run-out Table
Coil Handling Equipment
Specification Value
Uncoiler Type Hydraulic decoiler
Coil Capacity 5–10 tons
Coil Inner Diameter 450–550 mm
Coil Outer Diameter Up to 1600 mm
Expansion Type Hydraulic expansion
Optional Equipment
Equipment Description
Automatic Stacker Channel stacking system
Servo Feeder Precision feeding system
Coil Car Automatic coil loading system
Adjustable Profile System Multiple channel sizes production
Remote PLC Monitoring Remote diagnostics and monitoring
Automation improves production efficiency and reduces manual handling.
Installation Requirements
Requirement Typical
Foundation Heavy reinforced concrete foundation
Floor Load Capacity 15–25 tons
Electrical Connection Three phase industrial power supply
Air Supply Optional
Installation Time 3–4 days
Maintenance Requirements
Component Maintenance Interval
Gearbox Oil 6 months
Bearings 6 months
Hydraulic Oil 12 months
Punch Tool Inspection Monthly
Roll Tooling Inspection Monthly
Routine maintenance ensures stable production and long machine life.
Production Capacity Example
Production Speed Output
10 m/min 600 m/hour
20 m/min 1200 m/hour
25 m/min 1500 m/hour
Production capacity depends on channel size and material thickness.
Machine Frame Channel Profile Information
Specification Value
Profile Type Machine frame structural channel
Typical Width 80–200 mm
Material Thickness 2.0–5.0 mm
Typical Length 2000–6000 mm
Machine frame channels form structural bases used in manufacturing equipment, conveyor systems and heavy machinery frames.
Machine Standards
Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Electrical Standards Industrial electrical safety compliance
Machine frame channel roll forming machines produce structural components widely used in industrial equipment manufacturing.
Shipping Information
Specification Value
Container Size 40 ft container
Shipping Weight 18–28 tons
Packaging Industrial export packing
Typical Machine Price Range
Machine Type Price Range
Basic Line $150,000 – $220,000
Automatic Punching Line $220,000 – $320,000
Fully Automated Structural Channel Line $350,000+
Pricing depends on material thickness range, punching systems and automation level.
Applications
Industry Use
Industrial Manufacturing Machine frames and structural equipment bases
Automation Systems Robotic and production line frames
Material Handling Conveyor frame structures
Heavy Machinery Machine support structures
Machine frame channel roll forming machines are widely used to produce structural channels used in manufacturing equipment, heavy machinery frames and industrial structural systems.