Mediterranean Tile Roof Roll Forming Machine Data Sheet | Specifications & Capacity

Mediterranean Tile Roof Roll Forming Machine Technical Data Sheet

Machine Overview

Parameter Specification
Machine Name Mediterranean Tile Roof Roll Forming Machine
Profile Produced Mediterranean Style Metal Roof Tile Panel
Machine Type Roll forming machine with hydraulic tile pressing system
Production Application Residential roofing, architectural roofing, decorative metal roofing
Manufacturing Process Cold roll forming with hydraulic tile pressing
Production Environment Factory production line / industrial manufacturing facility

The Mediterranean tile roof roll forming machine produces metal roofing panels designed to replicate traditional Mediterranean clay roof tiles commonly used in southern Europe, the Middle East, and coastal architectural projects.

These panels combine decorative tile appearance with the durability and lightweight advantages of metal roofing systems.

Production Specifications

Specification Typical Value
Production Speed 3–8 m/min
Forming Stations 16–22 stations
Material Thickness Range 0.35–0.6 mm
Coil Width 1000–1250 mm
Coil Weight Capacity 5–10 tons
Cut Length Tolerance ±1 mm
Minimum Panel Length 800 mm
Maximum Panel Length Unlimited

Production speed is limited by the hydraulic tile pressing system used to create the tile pattern.

Material Compatibility

Material Type Supported
Galvanized Steel Yes
Pre-painted Steel Yes
Galvalume Steel Yes
Aluminum Optional
Stone Coated Steel Optional

Mediterranean tile roofing panels are commonly manufactured using pre-painted steel or Galvalume coated steel.

Material Strength

Property Typical Range
Yield Strength G250 – G550
Tensile Strength Up to 550 MPa
Coating Types Z275 galvanized, AZ150 Galvalume, polyester paint, PVDF coatings

High-quality coatings improve corrosion resistance and long-term color stability.

Machine Frame Construction

Component Specification
Frame Type Heavy duty welded structural steel frame
Frame Plate Thickness 16–25 mm
Machine Base Reinforced fabricated steel base
Frame Alignment Precision machined mounting surfaces
Machine Weight 10–18 tons

The rigid frame structure ensures stable forming and tile pressing operations.

Roll Tooling Specifications

Specification Typical Value
Roller Material GCr15 bearing steel
Heat Treatment HRC 58–62
Roller Diameter 70–90 mm
Shaft Diameter 75–90 mm
Shaft Material 40Cr alloy steel
Surface Finish Hard chrome plating
Roll Pass Design Progressive tile forming
Forming Stages 16–22 stations

Roll tooling forms the base panel shape before the hydraulic tile pressing stage.

Tile Pressing System

Component Specification
Press Type Hydraulic tile pressing system
Press Pressure 8–16 MPa
Press Cycle Time 2–4 seconds
Tile Pattern Mediterranean curved tile pattern
Press Control PLC controlled

The hydraulic press creates the distinctive curved tile pattern typical of Mediterranean roofing styles.

Drive System

Component Specification
Drive Type Chain drive / gearbox drive
Main Motor 7.5–11 kW
Drive Ratio 1:20
Transmission Industrial gearbox
Lubrication Oil bath gearbox

The drive system ensures stable feeding and forming during production.

Hydraulic Cutting System

Component Specification
Cutting Type Hydraulic stop shear
Blade Material Cr12 tool steel
Cutting Accuracy ±1 mm
Hydraulic Pressure 10–16 MPa
Hydraulic Motor 4–5.5 kW

Stop shear cutting ensures accurate panel lengths and clean panel edges.

Control System

Component Specification
PLC Siemens / Delta / Mitsubishi
HMI Industrial touch screen interface
Length Measurement Rotary encoder system
Control Accuracy ±1 mm
Automation Fully automatic production

Control functions include:

Automatic panel length control
Tile press synchronization
Batch production programming
Fault monitoring and emergency stop

Electrical Specifications

Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial enclosure
Protection Overload protection and circuit breakers

Machine Layout Dimensions

Parameter Value
Machine Length 10–16 m
Machine Width 1.6–2.2 m
Machine Height 1.6–2.2 m
Total Production Line Length 18–28 m

Typical production line configuration:

Hydraulic Uncoiler → Roll Forming Machine → Hydraulic Tile Press → Hydraulic Shear → Run-out Table

Coil Handling Equipment

Specification Value
Uncoiler Type Hydraulic decoiler
Coil Capacity 5–10 tons
Coil Inner Diameter 450–550 mm
Coil Outer Diameter Up to 1500 mm
Expansion Type Hydraulic expansion system

Optional Equipment

Equipment Description
Automatic Stacker Automated panel stacking system
Coil Car Automatic coil loading system
Protective Film Laminator Protective film application
Automatic Packaging System Panel packaging system
Remote PLC Monitoring Remote diagnostics and monitoring

Installation Requirements

Requirement Typical
Foundation Reinforced concrete floor
Floor Load Capacity 8–12 tons
Electrical Connection Three phase industrial power supply
Air Supply Optional
Installation Time 3–4 days

Maintenance Requirements

Component Maintenance Interval
Gearbox Oil Every 6 months
Bearings Every 6 months
Hydraulic Oil Every 12 months
Tile Press Inspection Monthly

Routine maintenance ensures accurate tile pattern formation and reliable machine operation.

Production Capacity Example

Production Speed Output
3 m/min 180 m/hour
5 m/min 300 m/hour
8 m/min 480 m/hour

Actual output depends on tile press cycle time and panel length.

Mediterranean Tile Profile Information

Specification Value
Coverage Width 900–1100 mm
Tile Height 30–40 mm
Tile Pitch 300–350 mm
Typical Gauge 0.35–0.55 mm

Mediterranean tile metal roofing panels replicate traditional clay tile roofs commonly used in Mediterranean style architecture.

Machine Standards

Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Electrical Compliance Industrial electrical safety standards

Shipping Information

Specification Value
Container Size 40 ft container
Shipping Weight 14–22 tons
Packaging Industrial export packing

Typical Machine Price Range

Machine Type Price Range
Standard Line $60,000 – $95,000
Automatic Line $95,000 – $135,000
High Capacity Line $140,000+

Pricing varies depending on automation level, tile press configuration, and production capacity.

Applications

Industry Use
Residential Roofing Houses and villas
Architectural Roofing Mediterranean style buildings
Commercial Buildings Hotels and resorts
Residential Developments Large housing projects

Mediterranean tile metal roofing panels are widely used worldwide for their decorative appearance, long service life, and lightweight structure compared to traditional clay roof tiles.

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