Metal Shingle Roof Roll Forming Machine Data Sheet | Specifications & Capacity

Metal Shingle Roof Roll Forming Machine Technical Data Sheet

Machine Overview

Parameter Specification
Machine Name Metal Shingle Roof Roll Forming Machine
Profile Produced Metal Shingle Roofing Panel
Machine Type Roll forming machine with stamping / punching system
Production Application Residential roofing, decorative roofing systems, architectural roofing
Manufacturing Process Cold roll forming with stamping and cutting operations
Production Environment Factory production line

The metal shingle roof roll forming machine produces decorative metal roofing panels designed to replicate the appearance of traditional asphalt shingles or slate shingles. These panels combine the aesthetic look of traditional roofing materials with the durability and longevity of metal roofing.

Production Specifications

Specification Typical Value
Production Speed 3–10 m/min
Forming Stations 16–24 stations
Material Thickness Range 0.35–0.6 mm
Coil Width 1000–1250 mm
Coil Weight Capacity 5–10 tons
Cut Length Tolerance ±1 mm
Minimum Panel Length 300 mm
Maximum Panel Length 1500 mm

Metal shingle panels are typically produced in smaller lengths compared to traditional roof panels.

Material Compatibility

Material Type Supported
Galvanized Steel Yes
Pre-painted Steel Yes
Galvalume Steel Yes
Aluminum Optional
Stone Coated Steel Optional

Material Strength

Property Typical Range
Yield Strength G250 – G550
Tensile Strength Up to 550 MPa
Coating Types Z275 galvanized, AZ150 Galvalume, polyester paint, PVDF coatings

Decorative coatings are commonly used to enhance the appearance of metal shingles.

Machine Frame Construction

Component Specification
Frame Type Heavy duty welded structural steel frame
Frame Plate Thickness 16–25 mm
Machine Base Reinforced fabricated steel base
Frame Alignment Precision machined mounting surfaces
Machine Weight 10–18 tons

The machine frame provides stability during stamping and forming operations.

Roll Tooling Specifications

Specification Typical Value
Roller Material GCr15 bearing steel
Heat Treatment HRC 58–62
Roller Diameter 70–90 mm
Shaft Diameter 75–90 mm
Shaft Material 40Cr alloy steel
Surface Finish Hard chrome plating
Roll Pass Design Progressive shingle panel forming
Forming Stages 16–24 stations

Roll tooling forms the base panel profile before stamping and punching operations.

Stamping and Punching System

Component Specification
Stamping Type Hydraulic stamping press
Punching Type Integrated punching system
Press Pressure 8–15 MPa
Stamping Cycle Time 2–4 seconds
Punch Control PLC controlled

Stamping operations create the decorative pattern typical of metal shingle panels.

Drive System

Component Specification
Drive Type Chain drive / gearbox drive
Main Motor 7.5–11 kW
Drive Ratio 1:20
Transmission Industrial gearbox
Lubrication Oil bath gearbox

The drive system ensures stable feeding and forming during production.

Hydraulic Cutting System

Component Specification
Cutting Type Hydraulic stop shear
Blade Material Cr12 tool steel
Cutting Accuracy ±1 mm
Hydraulic Pressure 10–16 MPa
Hydraulic Motor 4–5.5 kW

Stop shear cutting ensures accurate shingle panel lengths.

Control System

Component Specification
PLC Siemens / Delta / Mitsubishi
HMI Industrial touch screen interface
Length Measurement Rotary encoder system
Control Accuracy ±1 mm
Automation Fully automatic production

Control functions include:

Automatic length control
Punching and stamping synchronization
Batch production programming
Fault diagnostics and emergency stop

Electrical Specifications

Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial enclosure
Protection Overload protection and circuit breakers

Machine Layout Dimensions

Parameter Value
Machine Length 12–18 m
Machine Width 1.6–2.2 m
Machine Height 1.6–2.2 m
Total Production Line Length 20–30 m

Typical production line configuration:

Hydraulic Uncoiler → Roll Forming Machine → Stamping / Punching System → Hydraulic Shear → Run-out Table

Coil Handling Equipment

Specification Value
Uncoiler Type Hydraulic decoiler
Coil Capacity 5–10 tons
Coil Inner Diameter 450–550 mm
Coil Outer Diameter Up to 1500 mm
Expansion Type Hydraulic expansion system

Optional Equipment

Equipment Description
Automatic Stacker Automated panel stacking system
Coil Car Automatic coil loading system
Protective Film Laminator Protective film application
Automatic Packaging System Panel packaging system
Remote PLC Monitoring Remote diagnostics and monitoring

Installation Requirements

Requirement Typical
Foundation Reinforced concrete floor
Floor Load Capacity 8–12 tons
Electrical Connection Three phase industrial power supply
Air Supply Optional
Installation Time 3–4 days

Maintenance Requirements

Component Maintenance Interval
Gearbox Oil Every 6 months
Bearings Every 6 months
Hydraulic Oil Every 12 months
Stamping System Inspection Monthly

Routine maintenance ensures consistent decorative patterns and reliable machine performance.

Production Capacity Example

Production Speed Output
3 m/min 180 m/hour
6 m/min 360 m/hour
10 m/min 600 m/hour

Production output depends on stamping cycle time and panel length.

Metal Shingle Profile Information

Specification Value
Panel Width 1000–1200 mm
Shingle Length 300–1200 mm
Shingle Pattern Slate or asphalt shingle style
Typical Gauge 0.35–0.55 mm

Metal shingle roofing panels replicate traditional roofing materials while offering superior durability and longevity.

Machine Standards

Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Electrical Compliance Industrial electrical safety standards

Shipping Information

Specification Value
Container Size 40 ft container
Shipping Weight 16–24 tons
Packaging Industrial export packing

Typical Machine Price Range

Machine Type Price Range
Standard Line $70,000 – $100,000
Automatic Line $100,000 – $140,000
High Capacity Line $150,000+

Pricing depends on stamping complexity, automation level, and machine configuration.

Applications

Industry Use
Residential Roofing Houses and residential developments
Architectural Roofing Decorative roofing systems
Commercial Buildings Hotels and resorts
Residential Developments Large housing projects

Metal shingle roofing systems are widely used worldwide because they provide the appearance of traditional roofing materials while delivering the durability, lightweight construction, and longevity of metal roofing.

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