Micro Rib Wall Panel Roll Forming Machine Data Sheet | Specifications & Capacity
Micro Rib Wall Panel Roll Forming Machine Technical Data Sheet
Machine Overview
Parameter Specification
Machine Name Micro Rib Wall Panel Roll Forming Machine
Profile Produced Micro Rib Wall Cladding Panel
Machine Type Single profile roll forming machine
Production Application Architectural wall cladding, interior wall panels, façade systems
Manufacturing Process Continuous cold roll forming
Production Environment Factory production line / industrial manufacturing facility
The micro rib wall panel roll forming machine produces architectural wall cladding panels with shallow narrow ribs that provide structural rigidity while maintaining a smooth and modern appearance.
Micro rib panels are widely used for commercial buildings, office complexes, retail developments, and interior architectural wall systems.
Production Specifications
Specification Typical Value
Production Speed 10–40 m/min
Forming Stations 16–24 stations
Material Thickness Range 0.4–0.9 mm
Coil Width 900–1250 mm
Coil Weight Capacity 5–10 tons
Cut Length Tolerance ±1 mm
Minimum Panel Length 500 mm
Maximum Panel Length Unlimited
High-speed roll forming allows efficient production for large construction projects.
Material Compatibility
Material Type Supported
Galvanized Steel Yes
Pre-painted Steel Yes
Galvalume Steel Yes
Aluminum Optional
Stainless Steel Limited
Micro rib wall panels are commonly manufactured from pre-painted steel or aluminum.
Material Strength
Property Typical Range
Yield Strength G250 – G550
Tensile Strength Up to 550 MPa
Coating Types Polyester, SMP, PVDF architectural coatings
Architectural coatings provide long-term color stability and corrosion resistance.
Machine Frame Construction
Component Specification
Frame Type Heavy duty welded structural steel frame
Frame Plate Thickness 16–25 mm
Machine Base Reinforced fabricated steel base
Frame Alignment Precision machined mounting surfaces
Machine Weight 8–14 tons
The machine frame ensures precise rib forming and panel flatness.
Roll Tooling Specifications
Specification Typical Value
Roller Material GCr15 bearing steel
Heat Treatment HRC 58–62
Roller Diameter 70–90 mm
Shaft Diameter 75–90 mm
Shaft Material 40Cr alloy steel
Surface Finish Hard chrome plating
Roll Pass Design Micro rib progressive forming
Forming Stages 16–24 stations
Roll tooling gradually forms the narrow ribs across the panel width.
Drive System
Component Specification
Drive Type Chain drive / gearbox drive
Main Motor 7.5–18.5 kW
Drive Ratio 1:20
Transmission Industrial gearbox system
Lubrication Oil bath gearbox
The drive system ensures stable forming during continuous production.
Hydraulic Cutting System
Component Specification
Cutting Type Hydraulic flying shear
Blade Material Cr12 tool steel
Cutting Accuracy ±1 mm
Hydraulic Pressure 10–16 MPa
Hydraulic Motor 4–7.5 kW
Flying shear cutting allows continuous high-speed production.
Control System
Component Specification
PLC Siemens / Delta / Mitsubishi
HMI Industrial touch screen interface
Length Measurement Rotary encoder system
Control Accuracy ±1 mm
Automation Fully automatic production
Control functions include:
Automatic panel length control
Batch production programming
Production monitoring
Fault diagnostics and emergency stop
Electrical Specifications
Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial enclosure
Protection Overload protection and circuit breakers
Machine Layout Dimensions
Parameter Value
Machine Length 8–12 m
Machine Width 1.5–2 m
Machine Height 1.5–2 m
Total Production Line Length 15–22 m
Typical production line configuration:
Uncoiler → Roll Forming Machine → Flying Shear → Run-out Table
Coil Handling Equipment
Specification Value
Uncoiler Type Manual or hydraulic decoiler
Coil Capacity 5–10 tons
Coil Inner Diameter 450–550 mm
Coil Outer Diameter Up to 1500 mm
Expansion Type Hydraulic expansion system
Optional Equipment
Equipment Description
Automatic Stacker Automated panel stacking system
Coil Car Automatic coil loading system
Film Laminator Protective film application system
Servo Feeder Precision material feeding system
Remote PLC Monitoring Remote diagnostics and monitoring
Installation Requirements
Requirement Typical
Foundation Reinforced concrete floor
Floor Load Capacity 5–10 tons
Electrical Connection Three phase industrial power supply
Air Supply Optional
Installation Time 2–3 days
Maintenance Requirements
Component Maintenance Interval
Gearbox Oil Every 6 months
Bearings Every 6 months
Hydraulic Oil Every 12 months
Roller Inspection Monthly
Routine maintenance ensures accurate rib formation and long machine life.
Production Capacity Example
Production Speed Output
15 m/min 900 m/hour
20 m/min 1200 m/hour
30 m/min 1800 m/hour
Actual output depends on panel length and material thickness.
Micro Rib Panel Profile Information
Specification Value
Coverage Width 900–1200 mm
Rib Height 5–12 mm
Rib Spacing 50–100 mm
Typical Gauge 26–22 gauge
Micro rib panels provide subtle texture while maintaining a smooth architectural appearance.
Machine Standards
Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Electrical Compliance Industrial electrical safety standards
Shipping Information
Specification Value
Container Size 40 ft container
Shipping Weight 10–16 tons
Packaging Industrial export packing
Typical Machine Price Range
Machine Type Price Range
Basic Line $45,000 – $65,000
Automatic Line $65,000 – $95,000
High Speed Line $100,000+
Pricing depends on machine speed, automation level, and optional equipment.
Applications
Industry Use
Commercial Buildings Exterior wall cladding
Architectural Projects Decorative façade systems
Interior Construction Interior metal wall panels
Industrial Buildings Warehouse wall systems
Micro rib wall panels are widely used worldwide due to their modern architectural appearance, structural strength, and ease of installation.