Omega Profile Roll Forming Machine Data Sheet | Technical Specifications
Omega Profile Roll Forming Machine Technical Data Sheet
Machine Overview
Parameter Specification
Machine Name Omega Profile Roll Forming Machine
Profile Produced Omega Profile / Omega Channel Section
Machine Type Single profile roll forming machine
Production Application Wall cladding support, façade systems, secondary framing
Manufacturing Process Continuous cold roll forming
Production Environment Factory production line / metal fabrication facility
The omega profile roll forming machine produces omega-shaped steel channels used as secondary support structures in wall cladding systems and façade installations. The omega profile provides additional rigidity while maintaining lightweight structural performance.
Omega sections are widely used in commercial buildings, façade systems, roofing support structures, and interior framing.
Production Specifications
Specification Typical Value
Production Speed 15–40 m/min
Forming Stations 12–20 stations
Material Thickness Range 0.6–2.0 mm
Coil Width 100–350 mm
Coil Weight Capacity 3–8 tons
Cut Length Tolerance ±1 mm
Minimum Profile Length 500 mm
Maximum Profile Length Unlimited
Omega profile machines operate at relatively high speeds due to the lighter gauge materials used.
Material Compatibility
Material Type Supported
Galvanized Steel Yes
Pre-painted Steel Yes
Galvalume Steel Yes
Aluminum Optional
Stainless Steel Optional
Omega channels are commonly produced using galvanized steel for corrosion resistance.
Material Strength
Property Typical Range
Yield Strength G250 – G550
Tensile Strength Up to 550 MPa
Coating Types Galvanized Z120 – Z275
Protective coatings provide long service life in exterior construction applications.
Machine Frame Construction
Component Specification
Frame Type Welded structural steel frame
Frame Plate Thickness 14–22 mm
Machine Base Fabricated steel base frame
Frame Alignment Precision machined mounting surfaces
Machine Weight 6–12 tons
The rigid frame structure ensures stable forming and accurate profile geometry.
Roll Tooling Specifications
Specification Typical Value
Roller Material GCr15 bearing steel
Heat Treatment HRC 58–62
Roller Diameter 60–85 mm
Shaft Diameter 65–85 mm
Shaft Material 40Cr alloy steel
Surface Finish Hard chrome plating
Roll Pass Design Omega profile forming system
Forming Stages 12–20 stations
Roll tooling progressively forms the omega-shaped channel through multiple forming stages.
Drive System
Component Specification
Drive Type Chain drive or gearbox drive
Main Motor 5.5–15 kW
Drive Ratio 1:20
Transmission Industrial gearbox system
Lubrication Oil bath gearbox
The drive system ensures stable material feeding and smooth forming operations.
Hydraulic Cutting System
Component Specification
Cutting Type Hydraulic flying shear or post cut
Blade Material Cr12 tool steel
Cutting Accuracy ±1 mm
Hydraulic Pressure 10–16 MPa
Hydraulic Motor 3–5.5 kW
The cutting system provides accurate profile length control.
Control System
Component Specification
PLC Siemens / Delta / Mitsubishi
HMI Industrial touch screen interface
Length Measurement Rotary encoder system
Control Accuracy ±1 mm
Automation Fully automatic production
Control functions include:
Automatic profile length control
Batch production programming
Production monitoring
Fault diagnostics
Emergency stop system
Electrical Specifications
Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial enclosure
Protection Overload protection and circuit breakers
Machine Layout Dimensions
Parameter Value
Machine Length 7–11 m
Machine Width 1.3–1.8 m
Machine Height 1.4–1.8 m
Total Production Line Length 14–20 m
Typical production line configuration:
Uncoiler → Roll Forming Machine → Hydraulic Cutting → Run-out Table
Coil Handling Equipment
Specification Value
Uncoiler Type Manual or hydraulic decoiler
Coil Capacity 3–8 tons
Coil Inner Diameter 450–550 mm
Coil Outer Diameter Up to 1500 mm
Expansion Type Mechanical or hydraulic expansion
Optional Equipment
Equipment Description
Automatic Stacker Automatic profile stacking system
Punching Unit Hole punching system for fixing points
Coil Car Automatic coil loading system
Servo Feeder Precision feeding system
Remote PLC Monitoring Remote diagnostics and monitoring
Installation Requirements
Requirement Typical
Foundation Standard reinforced concrete floor
Floor Load Capacity 4–8 tons
Electrical Connection Three phase industrial power supply
Air Supply Optional
Installation Time 1–2 days
Maintenance Requirements
Component Maintenance Interval
Gearbox Oil Every 6 months
Bearings Every 6 months
Hydraulic Oil Every 12 months
Roll Tooling Inspection Monthly
Routine maintenance ensures consistent forming and machine reliability.
Production Capacity Example
Production Speed Output
20 m/min 1200 m/hour
30 m/min 1800 m/hour
40 m/min 2400 m/hour
Actual production output depends on profile size and material thickness.
Omega Profile Information
Specification Value
Profile Height 30–80 mm
Flange Width 25–50 mm
Top Width 60–120 mm
Material Thickness 0.6–2.0 mm
Omega profiles provide lightweight structural support in cladding systems and façade structures.
Machine Standards
Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Electrical Compliance Industrial electrical safety standards
Shipping Information
Specification Value
Container Size 20 ft or 40 ft container
Shipping Weight 7–12 tons
Packaging Industrial export packing
Typical Machine Price Range
Machine Type Price Range
Basic Line $30,000 – $45,000
Automatic Line $45,000 – $70,000
High Speed Line $80,000+
Pricing depends on automation level, punching options, and production speed.
Applications
Industry Use
Construction Wall cladding support structures
Steel Buildings Secondary framing systems
Façade Systems Architectural support channels
Interior Construction Partition wall framing
Omega profiles are widely used in construction because they provide lightweight structural support for cladding systems, façade installations, and interior wall structures.