Pallet Rack Upright Roll Forming Machine Data Sheet | Technical Specifications
Pallet Rack Upright Roll Forming Machine Technical Data Sheet
Machine Overview
Parameter Specification
Machine Name Pallet Rack Upright Roll Forming Machine
Profile Produced Pallet rack upright structural profiles
Machine Type Single profile / adjustable upright roll forming machine
Production Application Warehouse pallet racking systems and industrial storage structures
Manufacturing Process Continuous cold roll forming with inline punching
Production Environment Factory production line / racking system manufacturing facility
The pallet rack upright roll forming machine produces vertical structural columns used in pallet racking systems. These uprights support horizontal beams and carry heavy pallet loads in warehouse storage installations.
Pallet rack systems are widely used in warehouses, logistics centers, distribution hubs, manufacturing plants, and retail storage facilities.
Production Specifications
Specification Typical Value
Production Speed 10–20 m/min
Forming Stations 18–26 stations
Material Thickness Range 1.5–3.0 mm
Coil Width 200–500 mm
Coil Weight Capacity 5–10 tons
Cut Length Tolerance ±1 mm
Minimum Profile Length 1000 mm
Maximum Profile Length Unlimited
Pallet rack machines normally include punching systems that create beam connection holes along the upright columns.
Material Compatibility
Material Type Supported
Galvanized Steel Yes
Cold Rolled Steel Yes
High Strength Structural Steel Yes
Pre-painted Steel Optional
Stainless Steel Limited
High-strength structural steel is used to support heavy pallet loads.
Material Strength
Property Typical Range
Yield Strength G350 – G550
Tensile Strength Up to 600 MPa
Coating Types Galvanized Z120 – Z275
Structural steel provides high load capacity and durability.
Machine Frame Construction
Component Specification
Frame Type Heavy duty welded structural steel frame
Frame Plate Thickness 22–30 mm
Machine Base Reinforced fabricated steel base
Frame Alignment Precision machined mounting surfaces
Machine Weight 14–25 tons
The reinforced machine frame ensures stability when forming thick structural materials.
Roll Tooling Specifications
Specification Typical Value
Roller Material GCr15 bearing steel
Heat Treatment HRC 58–62
Roller Diameter 100–140 mm
Shaft Diameter 90–120 mm
Shaft Material 40Cr alloy steel
Surface Finish Hard chrome plating
Roll Pass Design Upright column forming system
Forming Stages 18–26 stations
Roll tooling gradually forms steel strip into pallet rack upright profiles.
Drive System
Component Specification
Drive Type Gearbox drive system
Main Motor 18–37 kW
Drive Ratio 1:20
Transmission Heavy duty industrial gearbox
Lubrication Oil bath gearbox
High torque drive systems allow forming of heavy structural steel materials.
Hydraulic Cutting System
Component Specification
Cutting Type Hydraulic flying cut
Blade Material Cr12 tool steel
Cutting Accuracy ±1 mm
Hydraulic Pressure 16–22 MPa
Hydraulic Motor 5.5–11 kW
Hydraulic cutting systems ensure accurate upright column lengths.
Punching System
Component Specification
Punch Type Hydraulic punching system
Hole Pattern Pallet rack beam connection holes
Punch Capacity 40–80 tons
Punching Speed Synchronized with forming line
Punching systems create standardized connection holes used to attach pallet rack beams.
Control System
Component Specification
PLC Siemens / Mitsubishi / Delta
HMI Touch screen control interface
Length Measurement Rotary encoder system
Control Accuracy ±1 mm
Automation Fully automatic production line
Control functions include:
Automatic length control
Punching position control
Batch production programming
Production monitoring
Fault diagnostics
Electrical Specifications
Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial enclosure
Protection Overload protection and circuit breakers
Machine Layout Dimensions
Parameter Value
Machine Length 16–24 m
Machine Width 2–3 m
Machine Height 2–2.5 m
Total Production Line Length 25–40 m
Typical production line configuration:
Uncoiler → Leveling System → Punching System → Roll Forming Machine → Hydraulic Cutting → Run-out Table
Coil Handling Equipment
Specification Value
Uncoiler Type Hydraulic decoiler
Coil Capacity 5–10 tons
Coil Inner Diameter 450–550 mm
Coil Outer Diameter Up to 1600 mm
Expansion Type Hydraulic expansion system
Optional Equipment
Equipment Description
Automatic Stacker Upright stacking system
Servo Feeder Precision feeding system
Coil Car Automatic coil loading system
Hole Pattern Adjustment Programmable punching positions
Remote PLC Monitoring Remote diagnostics and monitoring
These systems improve efficiency and automation in pallet rack production.
Installation Requirements
Requirement Typical
Foundation Reinforced concrete foundation
Floor Load Capacity 14–25 tons
Electrical Connection Three phase industrial power supply
Air Supply Optional for punching systems
Installation Time 3–4 days
Maintenance Requirements
Component Maintenance Interval
Gearbox Oil 6 months
Bearings 6 months
Hydraulic Oil 12 months
Punch Tool Inspection Monthly
Roll Tooling Inspection Monthly
Routine maintenance ensures long machine life and reliable production.
Production Capacity Example
Production Speed Output
10 m/min 600 m/hour
15 m/min 900 m/hour
20 m/min 1200 m/hour
Production output depends on profile size, thickness, and punching requirements.
Pallet Rack Upright Profile Information
Specification Value
Profile Type Pallet rack upright column
Typical Width 80–120 mm
Material Thickness 1.5–3.0 mm
Typical Lengths 2–6 meters
Upright columns support pallet rack beams and carry heavy loads in warehouse storage systems.
Machine Standards
Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Electrical Compliance Industrial electrical safety standards
Pallet rack machines must meet strict structural manufacturing standards.
Shipping Information
Specification Value
Container Size 40 ft container
Shipping Weight 16–28 tons
Packaging Industrial export packing
Typical Machine Price Range
Machine Type Price Range
Basic Line $120,000 – $180,000
Automatic Punching Line $180,000 – $260,000
High Speed Automated Line $300,000+
Pricing depends on punching capacity, automation level, and production speed.
Applications
Industry Use
Warehousing Pallet rack storage systems
Logistics Centers Distribution storage systems
Retail Distribution Inventory racking systems
Industrial Facilities Heavy duty storage structures
Pallet rack upright roll forming machines are widely used by warehouse racking manufacturers producing structural columns used in pallet rack and industrial storage systems.