Photovoltaic Mounting Profile Roll Forming Machine Data Sheet | Technical Specifications
Photovoltaic Mounting Profile Roll Forming Machine Technical Data Sheet
Machine Overview
Parameter Specification
Machine Name Photovoltaic Mounting Profile Roll Forming Machine
Profile Produced Photovoltaic mounting profiles / solar mounting channels / PV structural rails
Machine Type Single profile / adjustable photovoltaic mounting profile roll forming machine
Production Application Solar panel mounting systems and photovoltaic structural supports
Manufacturing Process Continuous cold roll forming with inline punching
Production Environment Solar mounting system manufacturing facility / metal fabrication plant
Photovoltaic mounting profile roll forming machines produce structural steel profiles used to support photovoltaic solar panels in solar power installations.
These profiles form the main framework used in solar farms, rooftop photovoltaic systems, and renewable energy infrastructure.
Production Specifications
Specification Typical Value
Production Speed 10–25 m/min
Forming Stations 16–26 stations
Material Thickness Range 1.5–3.5 mm
Coil Width 120–350 mm
Coil Weight Capacity 3–8 tons
Cut Length Tolerance ±1 mm
Minimum Profile Length 500 mm
Maximum Profile Length 6000 mm
Photovoltaic mounting profiles typically include punching systems for bolt holes and installation slots.
Material Compatibility
Material Type Supported
Galvanized Steel Yes
Hot Dip Galvanized Steel Yes
Aluminum Optional
Cold Rolled Steel Optional
Stainless Steel Optional
Hot dip galvanized steel is widely used for outdoor solar installations due to corrosion resistance.
Material Strength
Property Typical Range
Yield Strength G350 – G550
Tensile Strength Up to 600 MPa
Coating Types Pre-galvanized / hot dip galvanized / aluminum zinc coating
High strength steel provides structural strength and durability for solar mounting systems.
Machine Frame Construction
Component Specification
Frame Type Heavy duty welded structural steel frame
Frame Plate Thickness 18–25 mm
Machine Base Heavy duty fabricated base frame
Frame Alignment Precision machined mounting surfaces
Machine Weight 10–18 tons
Rigid machine frames ensure precise forming of photovoltaic mounting profiles.
Roll Tooling Specifications
Specification Typical Value
Roller Material GCr15 bearing steel
Heat Treatment HRC 58–62
Roller Diameter 80–110 mm
Shaft Diameter 80–90 mm
Shaft Material 40Cr alloy steel
Surface Finish Hard chrome plating
Roll Pass Design Photovoltaic mounting profile forming system
Forming Stages 16–26 stations
Roll tooling gradually forms steel strip into photovoltaic mounting structural profiles.
Drive System
Component Specification
Drive Type Gearbox drive / chain drive
Main Motor 11–18.5 kW
Drive Ratio 1:20
Transmission Industrial heavy duty gearbox
Lubrication Oil bath gearbox
Drive systems provide high torque required for forming structural solar mounting profiles.
Hydraulic Cutting System
Component Specification
Cutting Type Hydraulic flying cut or post cut
Blade Material Cr12 tool steel
Cutting Accuracy ±1 mm
Hydraulic Pressure 12–18 MPa
Hydraulic Motor 5.5–7.5 kW
Hydraulic cutting systems produce precise profile lengths for solar mounting systems.
Punching System
Component Specification
Punch Type Hydraulic punching system
Application Bolt holes, mounting slots, fixing holes
Punch Capacity 40–80 tons
Punching Speed Synchronized with forming line
Punching systems produce installation slots used to mount solar panels and structural components.
Control System
Component Specification
PLC Siemens / Mitsubishi / Delta
HMI Touch screen control interface
Length Measurement Rotary encoder measurement system
Control Accuracy ±1 mm
Automation Fully automatic production line
Control system functions include:
Automatic length control
Punching position control
Batch production programming
Production monitoring
Fault diagnostics
Emergency stop system
Electrical Specifications
Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial enclosure
Protection Overload protection and circuit breakers
Machine Layout Dimensions
Parameter Value
Machine Length 14–22 m
Machine Width 2–2.5 m
Machine Height 1.6–2.2 m
Total Production Line Length 22–32 m
Typical production line configuration:
Uncoiler → Leveling System → Punching System → Roll Forming Machine → Hydraulic Cutting → Run-out Table
Coil Handling Equipment
Specification Value
Uncoiler Type Hydraulic decoiler
Coil Capacity 3–8 tons
Coil Inner Diameter 450–550 mm
Coil Outer Diameter Up to 1500 mm
Expansion Type Hydraulic expansion system
Optional Equipment
Equipment Description
Automatic Stacker Profile stacking system
Servo Feeder Precision feeding system
Coil Car Automatic coil loading system
Adjustable Profile System Multiple PV profile sizes production
Remote PLC Monitoring Remote diagnostics and monitoring
Automation systems improve production efficiency and reduce manual handling.
Installation Requirements
Requirement Typical
Foundation Reinforced concrete foundation
Floor Load Capacity 10–18 tons
Electrical Connection Three phase industrial power supply
Air Supply Optional
Installation Time 3–4 days
Maintenance Requirements
Component Maintenance Interval
Gearbox Oil 6 months
Bearings 6 months
Hydraulic Oil 12 months
Punch Tool Inspection Monthly
Roll Tooling Inspection Monthly
Routine maintenance ensures reliable photovoltaic mounting profile production.
Production Capacity Example
Production Speed Output
10 m/min 600 m/hour
15 m/min 900 m/hour
25 m/min 1500 m/hour
Production capacity depends on profile complexity and material thickness.
Photovoltaic Mounting Profile Information
Specification Value
Profile Type Photovoltaic mounting profile
Typical Width 50–150 mm
Material Thickness 1.5–3.5 mm
Typical Length 2000–6000 mm
Photovoltaic mounting profiles are used to support and fix solar panels in solar energy systems.
Machine Standards
Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Electrical Standards IEC electrical installation standards
Photovoltaic mounting profile roll forming machines produce structural components used in solar power installations.
Shipping Information
Specification Value
Container Size 40 ft container
Shipping Weight 14–20 tons
Packaging Industrial export packing
Typical Machine Price Range
Machine Type Price Range
Basic Line $130,000 – $180,000
Automatic Punching Line $180,000 – $260,000
Fully Automated Solar Line $300,000+
Pricing depends on automation level, punching systems, and adjustable profile capabilities.
Applications
Industry Use
Solar Energy Solar panel mounting systems
Renewable Energy Solar farm installations
Commercial Buildings Rooftop photovoltaic systems
Infrastructure Projects Large scale solar power plants
Photovoltaic mounting profile roll forming machines are widely used by manufacturers producing structural components used in solar panel installations and renewable energy infrastructure worldwide.