Power Cable Tray Roll Forming Machine Data Sheet | Technical Specifications
Power Cable Tray Roll Forming Machine Technical Data Sheet
Machine Overview
Parameter Specification
Machine Name Power Cable Tray Roll Forming Machine
Profile Produced Power cable tray profiles (heavy duty perforated tray / ladder tray / industrial tray)
Machine Type Single profile / adjustable width cable tray roll forming machine
Production Application High capacity electrical cable management systems for power distribution
Manufacturing Process Continuous cold roll forming with inline punching
Production Environment Electrical equipment manufacturing facility / heavy metal fabrication plant
Power cable tray roll forming machines produce structural cable tray profiles used to support large power cables in industrial and electrical infrastructure installations.
These trays are widely used in power plants, substations, oil and gas facilities, industrial factories, and infrastructure projects.
Production Specifications
Specification Typical Value
Production Speed 10–18 m/min
Forming Stations 16–24 stations
Material Thickness Range 1.2–3.0 mm
Coil Width 200–600 mm
Coil Weight Capacity 5–10 tons
Cut Length Tolerance ±1 mm
Minimum Tray Length 500 mm
Maximum Tray Length 6000 mm
Power cable tray machines are designed for forming thicker materials used in heavy electrical installations.
Material Compatibility
Material Type Supported
Galvanized Steel Yes
Cold Rolled Steel Yes
Hot Dip Galvanized Steel Optional
Stainless Steel Optional
Aluminum Optional
Galvanized and stainless steel trays are commonly used for corrosion protection in electrical installations.
Material Strength
Property Typical Range
Yield Strength G350 – G550
Tensile Strength Up to 600 MPa
Coating Types Pre-galvanized / hot dip galvanized / powder coated
Material strength determines cable load capacity and structural durability.
Machine Frame Construction
Component Specification
Frame Type Heavy duty welded structural steel frame
Frame Plate Thickness 18–25 mm
Machine Base Heavy duty fabricated base frame
Frame Alignment Precision machined mounting surfaces
Machine Weight 12–20 tons
Heavy duty frames are required for forming thick steel materials.
Roll Tooling Specifications
Specification Typical Value
Roller Material GCr15 bearing steel
Heat Treatment HRC 58–62
Roller Diameter 80–120 mm
Shaft Diameter 80–95 mm
Shaft Material 40Cr alloy steel
Surface Finish Hard chrome plating
Roll Pass Design Heavy duty cable tray forming system
Forming Stages 16–24 stations
Roll tooling gradually forms thick steel strip into structural cable tray profiles.
Drive System
Component Specification
Drive Type Gearbox drive / chain drive
Main Motor 11–22 kW
Drive Ratio 1:20
Transmission Industrial heavy duty gearbox
Lubrication Oil bath gearbox
High torque drive systems allow stable forming of heavy gauge steel.
Hydraulic Cutting System
Component Specification
Cutting Type Hydraulic flying cut or post cut
Blade Material Cr12 tool steel
Cutting Accuracy ±1 mm
Hydraulic Pressure 12–18 MPa
Hydraulic Motor 5.5–7.5 kW
Heavy duty cutting systems ensure accurate tray length production.
Punching System
Component Specification
Punch Type Hydraulic punching system
Application Ventilation holes, cable fixing holes, mounting slots
Punch Capacity 40–80 tons
Punching Speed Synchronized with forming line
Punching systems produce ventilation openings required for cable trays.
Control System
Component Specification
PLC Siemens / Mitsubishi / Delta
HMI Touch screen control interface
Length Measurement Rotary encoder measurement system
Control Accuracy ±1 mm
Automation Fully automatic production line
Control functions include:
Automatic length control
Punching position control
Batch production programming
Production monitoring
Fault diagnostics
Emergency stop system
Electrical Specifications
Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial enclosure
Protection Overload protection and circuit breakers
Machine Layout Dimensions
Parameter Value
Machine Length 16–24 m
Machine Width 2–2.5 m
Machine Height 1.8–2.2 m
Total Production Line Length 25–35 m
Typical production line configuration:
Uncoiler → Leveling System → Punching System → Roll Forming Machine → Hydraulic Cutting → Run-out Table
Coil Handling Equipment
Specification Value
Uncoiler Type Hydraulic decoiler
Coil Capacity 5–10 tons
Coil Inner Diameter 450–550 mm
Coil Outer Diameter Up to 1500 mm
Expansion Type Hydraulic expansion system
Optional Equipment
Equipment Description
Automatic Stacker Tray stacking system
Servo Feeder Precision feeding system
Coil Car Automatic coil loading system
Adjustable Width System Multiple tray width production
Remote PLC Monitoring Remote diagnostics and monitoring
Automation systems improve productivity and reduce manual handling.
Installation Requirements
Requirement Typical
Foundation Reinforced concrete foundation
Floor Load Capacity 12–20 tons
Electrical Connection Three phase industrial power supply
Air Supply Optional
Installation Time 3–4 days
Maintenance Requirements
Component Maintenance Interval
Gearbox Oil 6 months
Bearings 6 months
Hydraulic Oil 12 months
Punch Tool Inspection Monthly
Roll Tooling Inspection Monthly
Routine maintenance ensures reliable heavy duty cable tray production.
Production Capacity Example
Production Speed Output
10 m/min 600 m/hour
15 m/min 900 m/hour
18 m/min 1080 m/hour
Production capacity depends on tray width and steel thickness.
Power Cable Tray Profile Information
Specification Value
Profile Type Power cable tray
Typical Width 200–600 mm
Material Thickness 1.2–3.0 mm
Typical Length 2000–6000 mm
Power cable trays are designed to carry heavy electrical cables used in power distribution systems.
Machine Standards
Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Electrical Standards IEC electrical installation standards
Power cable tray roll forming machines produce structural cable support systems used in electrical infrastructure.
Shipping Information
Specification Value
Container Size 40 ft container
Shipping Weight 15–22 tons
Packaging Industrial export packing
Typical Machine Price Range
Machine Type Price Range
Basic Line $130,000 – $180,000
Automatic Punching Line $180,000 – $260,000
Heavy Duty Automated Line $300,000+
Pricing depends on punching systems, automation level, and adjustable tray width capabilities.
Applications
Industry Use
Power Plants Power cable routing systems
Industrial Plants Heavy electrical cable management
Oil and Gas Facilities Electrical infrastructure installations
Commercial Infrastructure Large scale electrical cable support
Power cable tray roll forming machines are used by electrical equipment manufacturers producing cable management systems used in power generation facilities, industrial plants, infrastructure projects, and electrical distribution systems.