Rack Support Channel Roll Forming Machine Data Sheet | Technical Specifications
Rack Support Channel Roll Forming Machine Technical Data Sheet
Machine Overview
Parameter Specification
Machine Name Rack Support Channel Roll Forming Machine
Profile Produced Steel rack support channel profiles
Machine Type Single profile / adjustable channel roll forming machine
Production Application Warehouse racking support channels and structural reinforcement components
Manufacturing Process Continuous cold roll forming
Production Environment Factory production line / racking system manufacturing facility
The rack support channel roll forming machine produces steel support channel profiles used in warehouse storage racking systems. These channels reinforce shelving structures, support decking panels, and increase load stability in pallet racking systems.
Rack support channels are widely used in warehouses, distribution centers, logistics hubs, and industrial storage systems.
Production Specifications
Specification Typical Value
Production Speed 10–25 m/min
Forming Stations 12–20 stations
Material Thickness Range 1.2–2.5 mm
Coil Width 120–300 mm
Coil Weight Capacity 3–6 tons
Cut Length Tolerance ±1 mm
Minimum Profile Length 500 mm
Maximum Profile Length Unlimited
Rack support channel machines are designed to produce structural reinforcement components used in storage systems.
Material Compatibility
Material Type Supported
Galvanized Steel Yes
Cold Rolled Steel Yes
High Strength Steel Yes
Pre-painted Steel Optional
Stainless Steel Limited
Galvanized steel is commonly used for rack channels because of corrosion resistance and durability.
Material Strength
Property Typical Range
Yield Strength G350 – G550
Tensile Strength Up to 600 MPa
Coating Types Galvanized Z120 – Z275
High-strength steel ensures rack channels provide structural reinforcement.
Machine Frame Construction
Component Specification
Frame Type Heavy duty welded structural steel frame
Frame Plate Thickness 16–22 mm
Machine Base Fabricated steel base frame
Frame Alignment Precision machined mounting surfaces
Machine Weight 8–14 tons
The rigid machine frame ensures stable forming of structural channels.
Roll Tooling Specifications
Specification Typical Value
Roller Material GCr15 bearing steel
Heat Treatment HRC 58–62
Roller Diameter 70–100 mm
Shaft Diameter 70–85 mm
Shaft Material 40Cr alloy steel
Surface Finish Hard chrome plating
Roll Pass Design Support channel forming system
Forming Stages 12–20 stations
Roll tooling gradually forms steel strip into structural support channel profiles.
Drive System
Component Specification
Drive Type Chain drive / gearbox drive
Main Motor 7.5–15 kW
Drive Ratio 1:20
Transmission Industrial gearbox or chain drive
Lubrication Oil bath gearbox
Drive systems ensure consistent forming performance.
Hydraulic Cutting System
Component Specification
Cutting Type Hydraulic flying cut or post cut
Blade Material Cr12 tool steel
Cutting Accuracy ±1 mm
Hydraulic Pressure 10–16 MPa
Hydraulic Motor 4–5.5 kW
Hydraulic cutting ensures accurate profile lengths.
Punching System
Component Specification
Punch Type Hydraulic punching system
Application Mounting holes for rack assembly
Punch Capacity 20–40 tons
Punching Speed Synchronized with forming line
Punching systems allow channels to include mounting holes for rack installation.
Control System
Component Specification
PLC Siemens / Mitsubishi / Delta
HMI Touch screen control interface
Length Measurement Rotary encoder system
Control Accuracy ±1 mm
Automation Fully automatic production
Control functions include:
Automatic length control
Punching position control
Batch production programming
Production monitoring
Fault diagnostics
Electrical Specifications
Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial enclosure
Protection Overload protection and circuit breakers
Machine Layout Dimensions
Parameter Value
Machine Length 8–14 m
Machine Width 1.6–2.2 m
Machine Height 1.5–2 m
Total Production Line Length 15–22 m
Typical production line configuration:
Uncoiler → Leveling System → Punching System → Roll Forming Machine → Hydraulic Cutting → Run-out Table
Coil Handling Equipment
Specification Value
Uncoiler Type Hydraulic decoiler
Coil Capacity 3–6 tons
Coil Inner Diameter 450–550 mm
Coil Outer Diameter Up to 1400 mm
Expansion Type Hydraulic expansion system
Optional Equipment
Equipment Description
Automatic Stacker Channel stacking system
Servo Feeder Precision feeding system
Coil Car Automatic coil loading system
Programmable Punching Hole pattern adjustment
Remote PLC Monitoring Remote diagnostics and monitoring
These automation systems improve efficiency in rack component manufacturing.
Installation Requirements
Requirement Typical
Foundation Reinforced concrete foundation
Floor Load Capacity 8–14 tons
Electrical Connection Three phase industrial power supply
Air Supply Optional for punching systems
Installation Time 2–3 days
Maintenance Requirements
Component Maintenance Interval
Gearbox Oil 6 months
Bearings 6 months
Hydraulic Oil 12 months
Punch Tool Inspection Monthly
Roll Tooling Inspection Monthly
Routine maintenance ensures reliable machine performance.
Production Capacity Example
Production Speed Output
10 m/min 600 m/hour
18 m/min 1080 m/hour
25 m/min 1500 m/hour
Production capacity depends on profile design and material thickness.
Rack Support Channel Profile Information
Specification Value
Profile Type Steel rack support channel
Typical Width 40–80 mm
Material Thickness 1.2–2.5 mm
Typical Lengths 500–2000 mm
Support channels reinforce pallet rack structures and support decking or shelving panels.
Machine Standards
Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Electrical Compliance Industrial electrical safety standards
Rack support channel machines must meet structural manufacturing standards.
Shipping Information
Specification Value
Container Size 40 ft container
Shipping Weight 8–14 tons
Packaging Industrial export packing
Typical Machine Price Range
Machine Type Price Range
Basic Line $50,000 – $80,000
Automatic Line $80,000 – $120,000
High Speed Automatic Line $140,000+
Pricing depends on automation level, punching systems, and machine capacity.
Applications
Industry Use
Warehousing Rack reinforcement channels
Logistics Centers Storage rack components
Retail Distribution Shelving support structures
Industrial Facilities Warehouse storage systems
Rack support channel roll forming machines are widely used by racking system manufacturers producing structural reinforcement channels used in pallet rack and industrial storage installations.