Recoiled Steel Roll Forming Material Guide: Rewound Coil Specs & Uses

Recoiled Steel Roll Forming Material

1. Overview of Recoiled Steel in Roll Forming

Recoiled steel refers to material that has been unwound from a master coil and then rewound into a new coil, often after processes such as slitting, inspection, or correction of defects.

In roll forming, recoiled steel is commonly used when coils are split into smaller weights, adjusted for handling, or prepared for specific production requirements.

Compared to original mill coils, recoiled steel offers better handling flexibility and customized coil sizes, but may introduce variations in coil shape and tension.

2. Material Composition & Structure

Recoiled steel can be based on:

  • Cold rolled steel
  • Hot rolled steel
  • Galvanized steel (GI)
  • Galvalume / Aluzinc
  • PPGI / PPGL
  • Stainless steel
  • Aluminum

Key Feature

  • Material has been processed and rewound
  • Coil tension and shape may differ from original

3. Available Coil Specifications

Thickness Range

  • 0.3mm – 6.0mm

Coil Width

  • 20mm – 1500mm (depending on slitting)

Coil Weight

  • 500 kg – 10 tons (commonly reduced from master coil)

Coil ID / OD

  • ID: 508mm / 610mm (can vary depending on recoiling setup)
  • OD: up to 1500mm

Tolerance

  • May vary slightly due to recoiling
  • Coil shape and tension critical

4. Mechanical Properties

Same as base material:

  • Yield Strength: 180 – 550 MPa
  • Tensile Strength: 300 – 650 MPa
  • Elongation: 15% – 35%
  • Hardness: varies

5. Coating Types

Depends on original material:

  • Zinc (GI)
  • Aluminum-zinc (Galvalume)
  • Paint coatings (PPGI / PPGL)
  • Oil coating
  • Passivation

6. Surface Finishes

  • Metallic finish
  • Painted finish
  • Oiled or dry surface
  • Passivated surface

7. Common Roll Forming Applications

  • Roofing panels
  • Structural profiles
  • Purlins and channels
  • Stud and track systems
  • Custom roll formed products

8. Advantages of Recoiled Steel

  • Easier handling (smaller coil sizes)
  • Flexible coil weight options
  • Suitable for smaller machines
  • Reduced lifting and transport requirements
  • Custom coil preparation

9. Disadvantages / Limitations

  • Coil tension issues possible
  • Risk of camber or shape defects
  • Less consistency vs mill coil
  • Potential surface damage during recoiling
  • Requires quality inspection

10. Roll Forming Machine Considerations

Roll Tooling

  • Standard tooling suitable

Feeding

  • Pay attention to coil tension
  • Proper decoiler setup required

Speed

  • 10–40 m/min

Common Issues

  • Coil telescoping
  • Camber affecting alignment
  • Uneven feeding

11. Common Problems in Production

  • Coil set (memory from recoiling)
  • Camber and curvature
  • Strip wandering
  • Uneven tension
  • Surface damage

12. Pricing Guide

Typical global pricing:

  • Base material: $600–$1800+ per ton
  • Recoiling cost: $20–$80 per ton

Factors affecting price:

  • Coil size reduction
  • Material type
  • Processing quality
  • Supplier

13. Comparison with Other Materials

Recoiled Steel vs Master Coil

  • Recoiled = processed and resized
  • Master = original mill coil

Recoiled Steel vs Slit Coil

  • Recoiled = rewound coil
  • Slit = width processed

Recoiled Steel vs Narrow Coil

  • Recoiled = weight adjusted
  • Narrow = width reduced

14. Best Industries Using Recoiled Steel

  • Roll forming production
  • Steel fabrication
  • Construction
  • Manufacturing
  • Automotive

15. How to Choose Recoiled Steel

Choose This Material When:

  • Smaller coil weights required
  • Limited lifting capacity
  • Flexible handling needed
  • Custom coil sizes required

Avoid When:

  • High precision required
  • High-speed production
  • Consistent coil shape critical

16. FAQ Section

What is recoiled steel?

Steel that has been unwound and rewound into a new coil.

Why is steel recoiled?

To adjust coil size and improve handling.

Does recoiling affect quality?

It can affect coil shape and tension.

Can it be roll formed?

Yes, widely used in production.

What is coil set?

Material memory from recoiling affecting shape.

17. Machine Matcher Section

We supply roll forming machines for all material types including recoiled steel.

  • Custom-built machines to your profile
  • New machines built to specification
  • Global delivery available
  • UK and USA technical support

Contact:
Machine Matcher
Sales & Technical Team

Quick Specs

Thickness
0.3–6.0mm

Yield Strength
180–550 MPa

Coil Width
20–1500mm

Coil ID
508 / 610mm

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