Reveal Wall Panel Roll Forming Machine Data Sheet | Specifications & Capacity
Reveal Wall Panel Roll Forming Machine Technical Data Sheet
Machine Overview
Parameter Specification
Machine Name Reveal Wall Panel Roll Forming Machine
Profile Produced Reveal Wall Cladding Panel
Machine Type Single profile roll forming machine
Production Application Architectural wall cladding, façade systems, commercial buildings
Manufacturing Process Continuous cold roll forming
Production Environment Factory production line / industrial manufacturing facility
The reveal wall panel roll forming machine produces architectural façade panels designed with a recessed joint or reveal between panels. This design creates shadow lines and visual depth that enhance the appearance of modern architectural buildings.
Reveal panels are widely used in commercial buildings, office complexes, educational buildings, and high-end architectural projects.
Production Specifications
Specification Typical Value
Production Speed 10–35 m/min
Forming Stations 18–26 stations
Material Thickness Range 0.5–1.2 mm
Coil Width 600–1250 mm
Coil Weight Capacity 5–10 tons
Cut Length Tolerance ±1 mm
Minimum Panel Length 500 mm
Maximum Panel Length Unlimited
Precision forming is required to maintain accurate panel alignment and consistent reveal spacing.
Material Compatibility
Material Type Supported
Galvanized Steel Yes
Pre-painted Steel Yes
Galvalume Steel Yes
Aluminum Yes
Stainless Steel Optional
Reveal wall panels are often manufactured using aluminum or pre-painted architectural steel.
Material Strength
Property Typical Range
Yield Strength G250 – G550
Tensile Strength Up to 550 MPa
Coating Types Polyester, SMP, PVDF architectural coatings
Architectural coatings provide long-term durability and color stability.
Machine Frame Construction
Component Specification
Frame Type Heavy duty welded structural steel frame
Frame Plate Thickness 18–25 mm
Machine Base Reinforced fabricated steel base
Frame Alignment Precision machined mounting surfaces
Machine Weight 10–18 tons
The rigid machine frame ensures accurate forming and panel geometry.
Roll Tooling Specifications
Specification Typical Value
Roller Material GCr15 bearing steel
Heat Treatment HRC 58–62
Roller Diameter 75–95 mm
Shaft Diameter 80–95 mm
Shaft Material 40Cr alloy steel
Surface Finish Hard chrome plating
Roll Pass Design Reveal panel progressive forming
Forming Stages 18–26 stations
Roll tooling forms the panel geometry and recessed reveal joint.
Drive System
Component Specification
Drive Type Gearbox drive / chain drive
Main Motor 11–22 kW
Drive Ratio 1:20
Transmission Industrial gearbox system
Lubrication Oil bath gearbox
The drive system ensures stable forming of thicker architectural panels.
Hydraulic Cutting System
Component Specification
Cutting Type Hydraulic flying shear
Blade Material Cr12 tool steel
Cutting Accuracy ±1 mm
Hydraulic Pressure 10–16 MPa
Hydraulic Motor 4–7.5 kW
Flying shear cutting allows continuous panel production.
Control System
Component Specification
PLC Siemens / Delta / Mitsubishi
HMI Industrial touch screen interface
Length Measurement Rotary encoder system
Control Accuracy ±1 mm
Automation Fully automatic production
Control functions include:
Automatic panel length control
Batch production programming
Production monitoring
Fault diagnostics and emergency stop
Electrical Specifications
Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial enclosure
Protection Overload protection and circuit breakers
Machine Layout Dimensions
Parameter Value
Machine Length 10–14 m
Machine Width 1.6–2.2 m
Machine Height 1.6–2.2 m
Total Production Line Length 18–25 m
Typical production line configuration:
Uncoiler → Roll Forming Machine → Flying Shear → Run-out Table
Coil Handling Equipment
Specification Value
Uncoiler Type Hydraulic decoiler
Coil Capacity 5–10 tons
Coil Inner Diameter 450–550 mm
Coil Outer Diameter Up to 1500 mm
Expansion Type Hydraulic expansion system
Optional Equipment
Equipment Description
Automatic Stacker Automated panel stacking system
Coil Car Automatic coil loading system
Film Laminator Protective film application
Servo Feeder Precision material feeding system
Remote PLC Monitoring Remote diagnostics and monitoring
Installation Requirements
Requirement Typical
Foundation Reinforced concrete floor
Floor Load Capacity 6–10 tons
Electrical Connection Three phase industrial power supply
Air Supply Optional
Installation Time 2–3 days
Maintenance Requirements
Component Maintenance Interval
Gearbox Oil Every 6 months
Bearings Every 6 months
Hydraulic Oil Every 12 months
Roll Tooling Inspection Monthly
Routine maintenance ensures accurate reveal joints and panel alignment.
Production Capacity Example
Production Speed Output
15 m/min 900 m/hour
20 m/min 1200 m/hour
30 m/min 1800 m/hour
Actual output depends on panel length and material thickness.
Reveal Wall Panel Profile Information
Specification Value
Coverage Width 300–600 mm
Panel Depth 25–50 mm
Reveal Gap 15–25 mm
Typical Gauge 22–20 gauge
Reveal wall panels create architectural shadow lines between panels for modern façade designs.
Machine Standards
Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Electrical Compliance Industrial electrical safety standards
Shipping Information
Specification Value
Container Size 40 ft container
Shipping Weight 14–20 tons
Packaging Industrial export packing
Typical Machine Price Range
Machine Type Price Range
Basic Line $55,000 – $75,000
Automatic Line $75,000 – $110,000
High Speed Architectural Line $120,000+
Pricing depends on machine speed, material thickness capability, and automation options.
Applications
Industry Use
Commercial Buildings Architectural wall façades
Office Buildings Exterior cladding systems
Educational Buildings Modern façade systems
Industrial Buildings Architectural wall panels
Reveal wall panels are widely used worldwide in modern architectural construction because they create a distinctive façade appearance with recessed panel joints and clean shadow lines.