Security Door Frame Roll Forming Machine Data Sheet | Technical Specifications
Security Door Frame Roll Forming Machine Technical Data Sheet
Machine Overview
Parameter Specification
Machine Name Security Door Frame Roll Forming Machine
Profile Produced Heavy duty steel security door frame profiles
Machine Type Single profile / adjustable structural door frame machine
Production Application Security doors, fire rated doors, industrial door frames
Manufacturing Process Continuous cold roll forming
Production Environment Factory production line / security door manufacturing facility
The security door frame roll forming machine produces heavy-duty steel door frame profiles designed for high security and fire-rated door systems. These frames are widely used in industrial buildings, commercial facilities, security installations, and public infrastructure.
Security door frames are commonly installed in banks, government buildings, hospitals, data centers, warehouses, and high-security facilities.
Production Specifications
Specification Typical Value
Production Speed 6–16 m/min
Forming Stations 18–28 stations
Material Thickness Range 1.2–2.5 mm
Coil Width 200–500 mm
Coil Weight Capacity 5–10 tons
Cut Length Tolerance ±1 mm
Minimum Frame Length 600 mm
Maximum Frame Length Unlimited
Security door frame machines are designed to handle thicker steel materials required for reinforced door frame structures.
Material Compatibility
Material Type Supported
Galvanized Steel Yes
Cold Rolled Steel Yes
High Strength Steel Yes
Stainless Steel Optional
Aluminum Limited
Security door frames typically use heavy gauge galvanized or cold rolled steel for structural strength.
Material Strength
Property Typical Range
Yield Strength G350 – G550
Tensile Strength Up to 600 MPa
Coating Types Galvanized Z120 – Z275
High-strength steel improves structural rigidity and security performance.
Machine Frame Construction
Component Specification
Frame Type Heavy duty welded structural steel frame
Frame Plate Thickness 22–30 mm
Machine Base Reinforced fabricated steel base
Frame Alignment Precision machined mounting surfaces
Machine Weight 12–22 tons
The reinforced machine frame provides stability when forming heavy gauge steel materials.
Roll Tooling Specifications
Specification Typical Value
Roller Material GCr15 bearing steel
Heat Treatment HRC 58–62
Roller Diameter 100–130 mm
Shaft Diameter 90–110 mm
Shaft Material 40Cr alloy steel
Surface Finish Hard chrome plating
Roll Pass Design Security door frame forming system
Forming Stages 18–28 stations
Roll tooling progressively forms steel strip into reinforced door frame profiles.
Drive System
Component Specification
Drive Type Gearbox drive system
Main Motor 15–30 kW
Drive Ratio 1:20
Transmission Heavy duty industrial gearbox
Lubrication Oil bath gearbox
High torque gearbox drive systems allow forming of thicker security frame materials.
Hydraulic Cutting System
Component Specification
Cutting Type Hydraulic flying cut or post cut
Blade Material Cr12 tool steel
Cutting Accuracy ±1 mm
Hydraulic Pressure 14–22 MPa
Hydraulic Motor 5.5–7.5 kW
Hydraulic cutting ensures accurate frame lengths even with thick materials.
Control System
Component Specification
PLC Siemens / Mitsubishi / Delta
HMI Touch screen control interface
Length Measurement Rotary encoder system
Control Accuracy ±1 mm
Automation Fully automatic production
Control functions include:
Automatic length control
Batch production programming
Production monitoring
Fault diagnostics
Emergency stop system
Electrical Specifications
Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial enclosure
Protection Overload protection and circuit breakers
Machine Layout Dimensions
Parameter Value
Machine Length 14–20 m
Machine Width 2–2.5 m
Machine Height 1.8–2.4 m
Total Production Line Length 22–32 m
Typical production line configuration:
Uncoiler → Leveling System → Punching System → Roll Forming Machine → Hydraulic Cutting → Run-out Table
Coil Handling Equipment
Specification Value
Uncoiler Type Hydraulic decoiler
Coil Capacity 5–10 tons
Coil Inner Diameter 450–550 mm
Coil Outer Diameter Up to 1600 mm
Expansion Type Hydraulic expansion system
Optional Equipment
Equipment Description
Punching System Hinge holes and lock cut-outs
Automatic Stacker Frame stacking system
Servo Feeder Precision feeding system
Coil Car Automatic coil loading system
Remote PLC Monitoring Remote diagnostics and monitoring
Punching systems allow security door frames to be produced with hinge mounts and lock openings.
Installation Requirements
Requirement Typical
Foundation Reinforced concrete foundation
Floor Load Capacity 12–22 tons
Electrical Connection Three phase industrial power supply
Air Supply Optional for punching systems
Installation Time 3–4 days
Maintenance Requirements
Component Maintenance Interval
Gearbox Oil 6 months
Bearings 6 months
Hydraulic Oil 12 months
Roll Tooling Inspection Monthly
Routine maintenance ensures reliable operation when forming heavy gauge structural materials.
Production Capacity Example
Production Speed Output
6 m/min 360 m/hour
10 m/min 600 m/hour
16 m/min 960 m/hour
Production output depends on frame complexity and material thickness.
Security Door Frame Profile Information
Specification Value
Profile Type Heavy duty steel door frame
Typical Width 100–150 mm
Material Thickness 1.2–2.5 mm
Typical Lengths 2–3 meters
Security door frame profiles are designed to support reinforced doors and locking systems.
Machine Standards
Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Electrical Compliance Industrial electrical safety standards
Shipping Information
Specification Value
Container Size 40 ft container
Shipping Weight 14–24 tons
Packaging Industrial export packing
Typical Machine Price Range
Machine Type Price Range
Basic Line $90,000 – $130,000
Automatic Line $130,000 – $180,000
High Speed Automatic Line $200,000+
Pricing depends on punching systems, automation level, and machine capacity.
Applications
Industry Use
Commercial Construction Security door frames
Industrial Facilities Heavy duty steel doors
Institutional Buildings Hospitals, schools, offices
High Security Facilities Banks, data centers, government buildings
Security door frame roll forming machines are widely used by door manufacturers and construction material suppliers producing reinforced steel door frame systems for high-security installations.