Shelf Panel Roll Forming Machine Data Sheet | Technical Specifications

Shelf Panel Roll Forming Machine Technical Data Sheet

Machine Overview

Parameter Specification
Machine Name Shelf Panel Roll Forming Machine
Profile Produced Steel shelf panel profiles
Machine Type Single profile / adjustable shelf panel roll forming machine
Production Application Warehouse shelving, retail shelving, industrial storage systems
Manufacturing Process Continuous cold roll forming with optional punching
Production Environment Factory production line / shelving manufacturing facility

The shelf panel roll forming machine produces steel shelf panels used in storage shelving systems. These panels form the horizontal surfaces that support stored goods in warehouse shelving, retail displays, and industrial storage systems.

Shelf panels are widely used in warehouses, supermarkets, distribution centers, workshops, and retail stores.

Production Specifications

Specification Typical Value
Production Speed 10–25 m/min
Forming Stations 14–22 stations
Material Thickness Range 0.6–1.5 mm
Coil Width 300–700 mm
Coil Weight Capacity 3–6 tons
Cut Length Tolerance ±1 mm
Minimum Panel Length 500 mm
Maximum Panel Length Unlimited

Shelf panel machines are designed to produce flat panels with reinforcing ribs to improve load capacity.

Material Compatibility

Material Type Supported
Galvanized Steel Yes
Cold Rolled Steel Yes
Pre-painted Steel Yes
Stainless Steel Optional
Aluminum Limited

Galvanized or cold rolled steel is typically used for shelving systems due to strength and durability.

Material Strength

Property Typical Range
Yield Strength G250 – G550
Tensile Strength Up to 550 MPa
Coating Types Galvanized Z120 – Z275

High-strength steel improves load capacity for shelving panels.

Machine Frame Construction

Component Specification
Frame Type Heavy duty welded structural steel frame
Frame Plate Thickness 16–22 mm
Machine Base Fabricated steel base frame
Frame Alignment Precision machined mounting surfaces
Machine Weight 8–14 tons

The rigid frame ensures consistent forming accuracy and stable production.

Roll Tooling Specifications

Specification Typical Value
Roller Material GCr15 bearing steel
Heat Treatment HRC 58–62
Roller Diameter 70–100 mm
Shaft Diameter 70–85 mm
Shaft Material 40Cr alloy steel
Surface Finish Hard chrome plating
Roll Pass Design Shelf panel forming system
Forming Stages 14–22 stations

Roll tooling gradually forms flat steel strip into shelf panels with reinforcement ribs.

Drive System

Component Specification
Drive Type Chain drive / gearbox drive
Main Motor 7.5–15 kW
Drive Ratio 1:20
Transmission Industrial gearbox or chain drive
Lubrication Oil bath gearbox

Drive systems provide stable forming performance for shelf panels.

Hydraulic Cutting System

Component Specification
Cutting Type Hydraulic flying cut or post cut
Blade Material Cr12 tool steel
Cutting Accuracy ±1 mm
Hydraulic Pressure 10–16 MPa
Hydraulic Motor 4–5.5 kW

Hydraulic cutting ensures accurate panel lengths.

Punching System

Component Specification
Punch Type Hydraulic punching system
Application Mounting holes or reinforcement features
Punch Capacity 20–40 tons
Punching Speed Synchronized with forming line

Punching systems allow shelf panels to include mounting holes for shelving systems.

Control System

Component Specification
PLC Siemens / Mitsubishi / Delta
HMI Touch screen control interface
Length Measurement Rotary encoder system
Control Accuracy ±1 mm
Automation Fully automatic production

Control functions include:

Automatic length control
Batch production programming
Production monitoring
Fault diagnostics
Emergency stop system

Electrical Specifications

Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial enclosure
Protection Overload protection and circuit breakers

Machine Layout Dimensions

Parameter Value
Machine Length 10–16 m
Machine Width 1.8–2.5 m
Machine Height 1.6–2.2 m
Total Production Line Length 18–26 m

Typical production line configuration:

Uncoiler → Leveling System → Roll Forming Machine → Hydraulic Cutting → Run-out Table

Coil Handling Equipment

Specification Value
Uncoiler Type Hydraulic decoiler
Coil Capacity 3–6 tons
Coil Inner Diameter 450–550 mm
Coil Outer Diameter Up to 1400 mm
Expansion Type Hydraulic expansion system

Optional Equipment

Equipment Description
Automatic Stacker Panel stacking system
Servo Feeder Precision feeding system
Coil Car Automatic coil loading system
Punching Unit Panel hole punching system
Remote PLC Monitoring Remote diagnostics and monitoring

These automation systems improve efficiency in shelving production.

Installation Requirements

Requirement Typical
Foundation Reinforced concrete foundation
Floor Load Capacity 8–14 tons
Electrical Connection Three phase industrial power supply
Air Supply Optional
Installation Time 2–3 days

Maintenance Requirements

Component Maintenance Interval
Gearbox Oil 6 months
Bearings 6 months
Hydraulic Oil 12 months
Punch Tool Inspection Monthly
Roll Tooling Inspection Monthly

Routine maintenance ensures reliable machine operation and long tooling life.

Production Capacity Example

Production Speed Output
10 m/min 600 m/hour
18 m/min 1080 m/hour
25 m/min 1500 m/hour

Production capacity depends on panel width, material thickness, and rib design.

Shelf Panel Profile Information

Specification Value
Profile Type Steel shelving panel
Typical Width 300–600 mm
Material Thickness 0.6–1.5 mm
Typical Lengths 500–1500 mm

Shelf panels form the horizontal storage surfaces used in warehouse and retail shelving systems.

Machine Standards

Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Electrical Compliance Industrial electrical safety standards

Shelf panel machines must meet industrial production and safety standards.

Shipping Information

Specification Value
Container Size 40 ft container
Shipping Weight 10–16 tons
Packaging Industrial export packing

Typical Machine Price Range

Machine Type Price Range
Basic Line $50,000 – $80,000
Automatic Line $80,000 – $120,000
High Speed Automatic Line $140,000+

Pricing depends on automation level, punching systems, and production capacity.

Applications

Industry Use
Warehousing Industrial shelving systems
Retail Stores Supermarket shelving
Distribution Centers Product storage systems
Workshops Tool and component shelving

Shelf panel roll forming machines are widely used by shelving manufacturers producing steel panels used in warehouse shelving, retail shelving systems, and industrial storage installations.