Solar Frame Roll Forming Machine Data Sheet | Technical Specifications
Solar Frame Roll Forming Machine Technical Data Sheet
Machine Overview
Parameter Specification
Machine Name Solar Frame Roll Forming Machine
Profile Produced Solar panel frame profiles / photovoltaic panel frames
Machine Type Single profile / multi-profile solar frame roll forming machine
Production Application Solar panel frame manufacturing for photovoltaic modules
Manufacturing Process Continuous cold roll forming with punching and cutting
Production Environment Solar panel manufacturing facility / metal fabrication plant
Solar frame roll forming machines produce aluminum or steel frame profiles used around photovoltaic solar panels. These frames provide structural strength, protection, and mounting capability for solar modules.
Solar frames are used in residential solar panels, commercial photovoltaic installations, and utility-scale solar farms.
Production Specifications
Specification Typical Value
Production Speed 10–20 m/min
Forming Stations 12–18 stations
Material Thickness Range 0.8–2.0 mm
Coil Width 100–250 mm
Coil Weight Capacity 3–5 tons
Cut Length Tolerance ±1 mm
Minimum Frame Length 500 mm
Maximum Frame Length 4000 mm
Solar frame machines are typically integrated into solar panel production lines.
Material Compatibility
Material Type Supported
Aluminum Yes
Galvanized Steel Optional
Cold Rolled Steel Optional
Stainless Steel Optional
Aluminum is the most common material used for solar panel frames due to lightweight properties and corrosion resistance.
Material Strength
Property Typical Range
Yield Strength 150 – 350 MPa
Tensile Strength 200 – 450 MPa
Surface Finish Anodized / mill finish / coated aluminum
Material strength ensures the durability of solar panel frames during installation and operation.
Machine Frame Construction
Component Specification
Frame Type Welded structural steel frame
Frame Plate Thickness 14–18 mm
Machine Base Fabricated steel base frame
Frame Alignment Precision machined mounting surfaces
Machine Weight 5–10 tons
Rigid frame construction ensures stable forming of lightweight aluminum or steel profiles.
Roll Tooling Specifications
Specification Typical Value
Roller Material GCr15 bearing steel
Heat Treatment HRC 58–62
Roller Diameter 60–85 mm
Shaft Diameter 60–75 mm
Shaft Material 40Cr alloy steel
Surface Finish Hard chrome plating
Roll Pass Design Solar frame forming system
Forming Stages 12–18 stations
Roll tooling gradually forms aluminum or steel strip into solar frame profiles.
Drive System
Component Specification
Drive Type Chain drive / gearbox drive
Main Motor 5.5–11 kW
Drive Ratio 1:20
Transmission Industrial gearbox
Lubrication Oil bath gearbox
Drive systems ensure stable production speeds and smooth forming operations.
Cutting System
Component Specification
Cutting Type Hydraulic or servo cutting
Blade Material Cr12 tool steel
Cutting Accuracy ±1 mm
Hydraulic Pressure 8–12 MPa
Hydraulic Motor 3–5.5 kW
Cutting systems produce precise frame lengths used in solar panel assembly.
Punching System
Component Specification
Punch Type Hydraulic punching system
Application Mounting holes, connection slots, drainage holes
Punch Capacity 20–40 tons
Punching Speed Synchronized with forming line
Punching systems create fixing holes used in photovoltaic panel frame assembly.
Control System
Component Specification
PLC Siemens / Mitsubishi / Delta
HMI Touch screen control interface
Length Measurement Rotary encoder measurement system
Control Accuracy ±1 mm
Automation Fully automatic production line
Control system functions include:
Automatic length control
Punching position control
Batch production programming
Production monitoring
Fault diagnostics
Emergency stop system
Electrical Specifications
Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial enclosure
Protection Overload protection and circuit breakers
Machine Layout Dimensions
Parameter Value
Machine Length 10–15 m
Machine Width 1.8–2.2 m
Machine Height 1.5–2 m
Total Production Line Length 18–22 m
Typical production line configuration:
Uncoiler → Leveling System → Roll Forming Machine → Punching System → Cutting System → Run-out Table
Coil Handling Equipment
Specification Value
Uncoiler Type Hydraulic decoiler
Coil Capacity 3–5 tons
Coil Inner Diameter 450–550 mm
Coil Outer Diameter Up to 1400 mm
Expansion Type Hydraulic expansion system
Optional Equipment
Equipment Description
Automatic Stacker Profile stacking system
Servo Feeder Precision feeding system
Coil Car Automatic coil loading system
Profile Adjustment System Multiple frame sizes production
Remote PLC Monitoring Remote diagnostics and monitoring
Automation systems improve productivity and reduce manual handling.
Installation Requirements
Requirement Typical
Foundation Reinforced concrete foundation
Floor Load Capacity 5–10 tons
Electrical Connection Three phase industrial power supply
Air Supply Optional
Installation Time 2–3 days
Maintenance Requirements
Component Maintenance Interval
Gearbox Oil 6 months
Bearings 6 months
Hydraulic Oil 12 months
Punch Tool Inspection Monthly
Roll Tooling Inspection Monthly
Routine maintenance ensures reliable solar frame production.
Production Capacity Example
Production Speed Output
10 m/min 600 m/hour
15 m/min 900 m/hour
20 m/min 1200 m/hour
Production capacity depends on frame profile complexity and material thickness.
Solar Frame Profile Information
Specification Value
Profile Type Solar panel frame
Typical Width 25–60 mm
Material Thickness 0.8–2.0 mm
Typical Length 1000–4000 mm
Solar panel frames provide structural protection and mounting support for photovoltaic modules.
Machine Standards
Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Electrical Standards IEC electrical installation standards
Solar frame roll forming machines produce structural components used in photovoltaic panel manufacturing.
Shipping Information
Specification Value
Container Size 40 ft container
Shipping Weight 8–12 tons
Packaging Industrial export packing
Typical Machine Price Range
Machine Type Price Range
Basic Line $80,000 – $120,000
Automatic Punching Line $120,000 – $170,000
Fully Automated Solar Frame Line $200,000+
Pricing depends on automation level, punching systems, and multi-profile capabilities.
Applications
Industry Use
Solar Energy Solar panel frame manufacturing
Renewable Energy Photovoltaic module production
Commercial Solar Solar panel assembly systems
Solar Farms Large scale photovoltaic installations
Solar frame roll forming machines are widely used by manufacturers producing photovoltaic module frames used in residential, commercial, and industrial solar energy systems.