Solar Mounting Bracket Roll Forming Machine Data Sheet | Technical Specifications
Solar Mounting Bracket Roll Forming Machine Technical Data Sheet
Machine Overview
Parameter Specification
Machine Name Solar Mounting Bracket Roll Forming Machine
Profile Produced Solar mounting brackets / photovoltaic mounting rails / solar support channels
Machine Type Single profile / adjustable solar mounting bracket roll forming machine
Production Application Solar panel mounting systems and photovoltaic support structures
Manufacturing Process Continuous cold roll forming with inline punching
Production Environment Solar mounting system manufacturing facility / metal fabrication plant
Solar mounting bracket roll forming machines produce steel profiles used to support photovoltaic solar panels in solar energy installations.
These brackets are used in solar farms, rooftop solar installations, commercial solar systems, and residential photovoltaic systems.
Production Specifications
Specification Typical Value
Production Speed 10–25 m/min
Forming Stations 16–24 stations
Material Thickness Range 1.5–3.0 mm
Coil Width 150–350 mm
Coil Weight Capacity 3–8 tons
Cut Length Tolerance ±1 mm
Minimum Bracket Length 500 mm
Maximum Bracket Length 6000 mm
Solar bracket machines are typically equipped with punching systems for mounting slots and fixing holes.
Material Compatibility
Material Type Supported
Galvanized Steel Yes
Cold Rolled Steel Yes
Hot Dip Galvanized Steel Yes
Stainless Steel Optional
Aluminum Optional
Hot dip galvanized steel is commonly used due to corrosion resistance for outdoor solar installations.
Material Strength
Property Typical Range
Yield Strength G350 – G550
Tensile Strength Up to 600 MPa
Coating Types Pre-galvanized / hot dip galvanized / aluminum zinc coating
High strength steel is used to ensure structural stability of solar panel mounting systems.
Machine Frame Construction
Component Specification
Frame Type Heavy duty welded structural steel frame
Frame Plate Thickness 18–25 mm
Machine Base Fabricated steel base frame
Frame Alignment Precision machined mounting surfaces
Machine Weight 10–18 tons
Rigid frames ensure accurate forming of structural solar mounting profiles.
Roll Tooling Specifications
Specification Typical Value
Roller Material GCr15 bearing steel
Heat Treatment HRC 58–62
Roller Diameter 80–110 mm
Shaft Diameter 80–90 mm
Shaft Material 40Cr alloy steel
Surface Finish Hard chrome plating
Roll Pass Design Solar mounting bracket forming system
Forming Stages 16–24 stations
Roll tooling gradually forms steel strip into solar mounting bracket profiles.
Drive System
Component Specification
Drive Type Gearbox drive / chain drive
Main Motor 11–18.5 kW
Drive Ratio 1:20
Transmission Industrial heavy duty gearbox
Lubrication Oil bath gearbox
Drive systems provide high torque for forming thicker structural steel profiles.
Hydraulic Cutting System
Component Specification
Cutting Type Hydraulic flying cut or post cut
Blade Material Cr12 tool steel
Cutting Accuracy ±1 mm
Hydraulic Pressure 12–18 MPa
Hydraulic Motor 5.5–7.5 kW
Hydraulic cutting systems ensure precise bracket length production.
Punching System
Component Specification
Punch Type Hydraulic punching system
Application Mounting slots, bolt holes, fixing holes
Punch Capacity 40–80 tons
Punching Speed Synchronized with forming line
Punching systems produce mounting slots required for solar panel installation.
Control System
Component Specification
PLC Siemens / Mitsubishi / Delta
HMI Touch screen control interface
Length Measurement Rotary encoder measurement system
Control Accuracy ±1 mm
Automation Fully automatic production line
Control system functions include:
Automatic length control
Punching position control
Batch production programming
Production monitoring
Fault diagnostics
Emergency stop system
Electrical Specifications
Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial enclosure
Protection Overload protection and circuit breakers
Machine Layout Dimensions
Parameter Value
Machine Length 14–20 m
Machine Width 2–2.5 m
Machine Height 1.6–2.2 m
Total Production Line Length 22–30 m
Typical production line configuration:
Uncoiler → Leveling System → Punching System → Roll Forming Machine → Hydraulic Cutting → Run-out Table
Coil Handling Equipment
Specification Value
Uncoiler Type Hydraulic decoiler
Coil Capacity 3–8 tons
Coil Inner Diameter 450–550 mm
Coil Outer Diameter Up to 1500 mm
Expansion Type Hydraulic expansion system
Optional Equipment
Equipment Description
Automatic Stacker Profile stacking system
Servo Feeder Precision feeding system
Coil Car Automatic coil loading system
Adjustable Width System Multiple bracket sizes production
Remote PLC Monitoring Remote diagnostics and monitoring
Automation improves productivity and reduces manual handling.
Installation Requirements
Requirement Typical
Foundation Reinforced concrete foundation
Floor Load Capacity 10–18 tons
Electrical Connection Three phase industrial power supply
Air Supply Optional
Installation Time 3–4 days
Maintenance Requirements
Component Maintenance Interval
Gearbox Oil 6 months
Bearings 6 months
Hydraulic Oil 12 months
Punch Tool Inspection Monthly
Roll Tooling Inspection Monthly
Routine maintenance ensures reliable solar mounting bracket production.
Production Capacity Example
Production Speed Output
10 m/min 600 m/hour
15 m/min 900 m/hour
25 m/min 1500 m/hour
Production capacity depends on profile complexity and material thickness.
Solar Mounting Bracket Profile Information
Specification Value
Profile Type Solar mounting bracket / photovoltaic mounting rail
Typical Width 50–150 mm
Material Thickness 1.5–3.0 mm
Typical Length 2000–6000 mm
Solar mounting brackets support photovoltaic panels in ground-mounted or rooftop solar installations.
Machine Standards
Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Electrical Standards IEC electrical installation standards
Solar mounting bracket roll forming machines produce structural components used in renewable energy infrastructure.
Shipping Information
Specification Value
Container Size 40 ft container
Shipping Weight 14–20 tons
Packaging Industrial export packing
Typical Machine Price Range
Machine Type Price Range
Basic Line $120,000 – $170,000
Automatic Punching Line $170,000 – $250,000
Fully Automated Solar Line $280,000+
Pricing depends on automation level, punching complexity, and adjustable profile capabilities.
Applications
Industry Use
Solar Energy Solar panel mounting systems
Renewable Energy Solar farm installations
Commercial Buildings Rooftop solar installations
Infrastructure Projects Large scale photovoltaic installations
Solar mounting bracket roll forming machines are widely used by manufacturers producing structural components for photovoltaic solar panel installations and renewable energy infrastructure projects.