Solar Panel Support Structure Roll Forming Machine Data Sheet | Technical Specifications
Solar Panel Support Structure Roll Forming Machine Technical Data Sheet
Machine Overview
Parameter Specification
Machine Name Solar Panel Support Structure Roll Forming Machine
Profile Produced Solar panel support structures / photovoltaic structural profiles
Machine Type Single profile / adjustable solar structural roll forming machine
Production Application Solar panel mounting structures and photovoltaic support systems
Manufacturing Process Continuous cold roll forming with inline punching
Production Environment Solar mounting system manufacturing facility / structural steel fabrication plant
Solar panel support structure roll forming machines produce heavy-duty structural profiles used to support photovoltaic panels in ground-mounted and rooftop solar installations.
These structures form the main load-bearing framework used in solar farms, renewable energy plants, and commercial solar installations.
Production Specifications
Specification Typical Value
Production Speed 10–20 m/min
Forming Stations 18–28 stations
Material Thickness Range 2.0–4.0 mm
Coil Width 150–400 mm
Coil Weight Capacity 5–10 tons
Cut Length Tolerance ±1 mm
Minimum Profile Length 500 mm
Maximum Profile Length 6000 mm
Solar support structure machines are designed for forming thicker structural steel profiles used in photovoltaic mounting systems.
Material Compatibility
Material Type Supported
Galvanized Steel Yes
Hot Dip Galvanized Steel Yes
Cold Rolled Steel Optional
Stainless Steel Optional
Aluminum Optional
Hot dip galvanized steel is widely used due to corrosion resistance and long service life in outdoor solar installations.
Material Strength
Property Typical Range
Yield Strength G350 – G550
Tensile Strength Up to 600 MPa
Coating Types Pre-galvanized / hot dip galvanized / aluminum zinc coating
High strength structural steel ensures stability and load capacity for solar mounting structures.
Machine Frame Construction
Component Specification
Frame Type Heavy duty welded structural steel frame
Frame Plate Thickness 20–30 mm
Machine Base Heavy duty fabricated base frame
Frame Alignment Precision machined mounting surfaces
Machine Weight 12–22 tons
Heavy-duty frames provide rigidity required for forming thick structural steel sections.
Roll Tooling Specifications
Specification Typical Value
Roller Material GCr15 bearing steel
Heat Treatment HRC 58–62
Roller Diameter 90–130 mm
Shaft Diameter 90–110 mm
Shaft Material 40Cr alloy steel
Surface Finish Hard chrome plating
Roll Pass Design Solar support structure forming system
Forming Stages 18–28 stations
Roll tooling gradually forms steel strip into structural photovoltaic support profiles.
Drive System
Component Specification
Drive Type Gearbox drive / chain drive
Main Motor 15–30 kW
Drive Ratio 1:20
Transmission Heavy duty industrial gearbox
Lubrication Oil bath gearbox
High torque drive systems allow forming of thick structural steel materials.
Hydraulic Cutting System
Component Specification
Cutting Type Hydraulic flying cut or post cut
Blade Material Cr12 tool steel
Cutting Accuracy ±1 mm
Hydraulic Pressure 14–20 MPa
Hydraulic Motor 7.5–11 kW
Heavy-duty hydraulic cutting systems ensure accurate structural profile lengths.
Punching System
Component Specification
Punch Type Hydraulic punching system
Application Bolt holes, mounting slots, fixing holes
Punch Capacity 60–120 tons
Punching Speed Synchronized with forming line
Punching systems create installation holes used for solar panel mounting and structural connections.
Control System
Component Specification
PLC Siemens / Mitsubishi / Delta
HMI Touch screen control interface
Length Measurement Rotary encoder measurement system
Control Accuracy ±1 mm
Automation Fully automatic production line
Control system functions include:
Automatic length control
Punching position control
Batch production programming
Production monitoring
Fault diagnostics
Emergency stop system
Electrical Specifications
Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial enclosure
Protection Overload protection and circuit breakers
Machine Layout Dimensions
Parameter Value
Machine Length 16–24 m
Machine Width 2–3 m
Machine Height 1.8–2.4 m
Total Production Line Length 25–35 m
Typical production line configuration:
Uncoiler → Leveling System → Punching System → Roll Forming Machine → Hydraulic Cutting → Run-out Table
Coil Handling Equipment
Specification Value
Uncoiler Type Hydraulic decoiler
Coil Capacity 5–10 tons
Coil Inner Diameter 450–550 mm
Coil Outer Diameter Up to 1500 mm
Expansion Type Hydraulic expansion system
Optional Equipment
Equipment Description
Automatic Stacker Profile stacking system
Servo Feeder Precision feeding system
Coil Car Automatic coil loading system
Adjustable Profile System Multiple solar structural profiles production
Remote PLC Monitoring Remote diagnostics and monitoring
Automation systems improve productivity and reduce manual handling.
Installation Requirements
Requirement Typical
Foundation Reinforced concrete foundation
Floor Load Capacity 12–22 tons
Electrical Connection Three phase industrial power supply
Air Supply Optional
Installation Time 3–4 days
Maintenance Requirements
Component Maintenance Interval
Gearbox Oil 6 months
Bearings 6 months
Hydraulic Oil 12 months
Punch Tool Inspection Monthly
Roll Tooling Inspection Monthly
Routine maintenance ensures reliable solar support structure production.
Production Capacity Example
Production Speed Output
10 m/min 600 m/hour
15 m/min 900 m/hour
20 m/min 1200 m/hour
Production capacity depends on profile size and steel thickness.
Solar Panel Support Structure Profile Information
Specification Value
Profile Type Solar panel support structure
Typical Width 80–200 mm
Material Thickness 2.0–4.0 mm
Typical Length 2000–6000 mm
Solar support structures provide the main framework used to mount photovoltaic panels in solar energy systems.
Machine Standards
Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Electrical Standards IEC electrical installation standards
Solar support structure roll forming machines produce structural components used in renewable energy infrastructure.
Shipping Information
Specification Value
Container Size 40 ft container
Shipping Weight 16–24 tons
Packaging Industrial export packing
Typical Machine Price Range
Machine Type Price Range
Basic Line $160,000 – $220,000
Automatic Punching Line $220,000 – $320,000
Heavy Duty Automated Solar Line $350,000+
Pricing depends on automation level, punching capacity, and structural profile complexity.
Applications
Industry Use
Solar Energy Solar panel mounting structures
Renewable Energy Solar farm installations
Infrastructure Projects Large scale photovoltaic power plants
Commercial Buildings Rooftop solar mounting systems
Solar panel support structure roll forming machines are widely used by manufacturers producing structural components used in photovoltaic solar installations and renewable energy infrastructure projects worldwide.