Solar Tracker Profile Roll Forming Machine Data Sheet | Technical Specifications
Solar Tracker Profile Roll Forming Machine Technical Data Sheet
Machine Overview
Parameter Specification
Machine Name Solar Tracker Profile Roll Forming Machine
Profile Produced Solar tracker structural profiles / photovoltaic tracker frames
Machine Type Single profile / adjustable solar tracker roll forming machine
Production Application Solar tracking systems and photovoltaic mounting structures
Manufacturing Process Continuous cold roll forming with inline punching
Production Environment Solar mounting system manufacturing facility / structural steel fabrication plant
Solar tracker profile roll forming machines produce structural steel profiles used in solar tracking systems. These systems automatically adjust solar panel angles to follow the sun, improving energy generation efficiency.
Solar tracker systems are widely used in large-scale solar farms and utility-scale renewable energy projects.
Production Specifications
Specification Typical Value
Production Speed 8–20 m/min
Forming Stations 20–30 stations
Material Thickness Range 2.0–4.5 mm
Coil Width 150–400 mm
Coil Weight Capacity 5–10 tons
Cut Length Tolerance ±1 mm
Minimum Profile Length 1000 mm
Maximum Profile Length 7000 mm
Solar tracker machines normally include punching units for mounting holes and mechanical connection slots.
Material Compatibility
Material Type Supported
Galvanized Steel Yes
Hot Dip Galvanized Steel Yes
High Strength Steel Yes
Aluminum Optional
Stainless Steel Optional
High strength galvanized steel is typically used due to the structural requirements of solar tracking systems.
Material Strength
Property Typical Range
Yield Strength G350 – G550
Tensile Strength Up to 600 MPa
Coating Types Hot dip galvanized / aluminum zinc coating
Solar tracker structures must withstand dynamic wind loads and structural stresses.
Machine Frame Construction
Component Specification
Frame Type Heavy duty welded structural steel frame
Frame Plate Thickness 20–30 mm
Machine Base Heavy duty fabricated base frame
Frame Alignment Precision machined mounting surfaces
Machine Weight 14–25 tons
The rigid machine frame ensures precision forming of heavy gauge solar tracker profiles.
Roll Tooling Specifications
Specification Typical Value
Roller Material GCr15 bearing steel
Heat Treatment HRC 58–62
Roller Diameter 90–120 mm
Shaft Diameter 90–110 mm
Shaft Material 40Cr alloy steel
Surface Finish Hard chrome plating
Roll Pass Design Solar tracker structural profile forming system
Forming Stages 20–30 stations
Roll tooling progressively forms steel strip into solar tracker frame profiles.
Drive System
Component Specification
Drive Type Gearbox drive
Main Motor 18.5–30 kW
Drive Ratio 1:20
Transmission Industrial heavy duty gearbox
Lubrication Oil bath gearbox
High torque drive systems are required for forming thick structural steel profiles.
Hydraulic Cutting System
Component Specification
Cutting Type Hydraulic flying cut or post cut
Blade Material Cr12 tool steel
Cutting Accuracy ±1 mm
Hydraulic Pressure 12–20 MPa
Hydraulic Motor 7.5–11 kW
Hydraulic cutting systems ensure precise tracker profile lengths.
Punching System
Component Specification
Punch Type Hydraulic punching system
Application Bolt holes, motor mount holes, connection slots
Punch Capacity 60–120 tons
Punching Speed Synchronized with forming line
Punching systems create structural holes used for assembling solar tracking systems.
Control System
Component Specification
PLC Siemens / Mitsubishi / Delta
HMI Industrial touch screen interface
Length Measurement Rotary encoder measurement system
Control Accuracy ±1 mm
Automation Fully automatic production line
Control system functions include:
Automatic length control
Punching position control
Batch production programming
Production monitoring
Fault diagnostics
Emergency stop system
Electrical Specifications
Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial enclosure
Protection Overload protection and circuit breakers
Machine Layout Dimensions
Parameter Value
Machine Length 16–24 m
Machine Width 2–2.8 m
Machine Height 1.8–2.5 m
Total Production Line Length 25–35 m
Typical production line layout:
Uncoiler → Leveling System → Punching System → Roll Forming Machine → Hydraulic Cutting → Run-out Table
Coil Handling Equipment
Specification Value
Uncoiler Type Hydraulic decoiler
Coil Capacity 5–10 tons
Coil Inner Diameter 450–550 mm
Coil Outer Diameter Up to 1600 mm
Expansion Type Hydraulic expansion system
Optional Equipment
Equipment Description
Automatic Stacker Profile stacking system
Servo Feeder Precision feeding system
Coil Car Automatic coil loading system
Adjustable Profile System Multiple tracker profiles production
Remote PLC Monitoring Remote diagnostics and monitoring
Automation options increase productivity and reduce manual handling.
Installation Requirements
Requirement Typical
Foundation Reinforced concrete foundation
Floor Load Capacity 15–25 tons
Electrical Connection Three phase industrial power supply
Air Supply Optional
Installation Time 4–5 days
Maintenance Requirements
Component Maintenance Interval
Gearbox Oil 6 months
Bearings 6 months
Hydraulic Oil 12 months
Punch Tool Inspection Monthly
Roll Tooling Inspection Monthly
Routine maintenance ensures reliable solar tracker profile production.
Production Capacity Example
Production Speed Output
8 m/min 480 m/hour
15 m/min 900 m/hour
20 m/min 1200 m/hour
Production capacity depends on tracker profile complexity and material thickness.
Solar Tracker Profile Information
Specification Value
Profile Type Solar tracker structural profile
Typical Width 120–200 mm
Material Thickness 2.0–4.5 mm
Typical Length 3000–7000 mm
Solar tracker profiles form the main structural frame used in photovoltaic tracking systems that rotate solar panels to follow sunlight.
Machine Standards
Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Electrical Standards IEC electrical installation standards
Solar tracker roll forming machines produce structural components used in advanced photovoltaic solar tracking systems.
Shipping Information
Specification Value
Container Size 40 ft container
Shipping Weight 18–28 tons
Packaging Industrial export packing
Typical Machine Price Range
Machine Type Price Range
Basic Tracker Profile Line $180,000 – $260,000
Automatic Punching Line $260,000 – $350,000
High Capacity Solar Tracker Line $350,000+
Pricing depends on profile complexity, punching requirements, and automation level.
Applications
Industry Use
Solar Energy Solar tracking systems
Renewable Energy Utility scale solar farms
Energy Infrastructure Photovoltaic power plants
Commercial Solar Projects Large solar installations
Solar tracker profile roll forming machines are widely used by manufacturers producing structural components used in solar tracking systems and large-scale photovoltaic energy infrastructure.