Steel Frame Assembly Profile Roll Forming Machine Data Sheet | Technical Specifications
Steel Frame Assembly Profile Roll Forming Machine Technical Data Sheet
Machine Overview
Parameter Specification
Machine Name Steel Frame Assembly Profile Roll Forming Machine
Profile Produced Steel frame assembly channels and structural frame profiles
Machine Type Single profile / multi profile frame assembly roll forming machine
Production Application Steel frames, equipment frames, modular structures and structural assemblies
Manufacturing Process Continuous cold roll forming with punching capability
Production Environment Steel fabrication plants / structural manufacturing facilities
Steel frame assembly profile roll forming machines produce structural steel profiles used in the assembly of frames for industrial equipment, modular structures, machinery bases and structural frameworks.
These profiles often include mounting holes, connection slots and reinforcement ribs to simplify assembly.
Production Specifications
Specification Typical Value
Production Speed 10–30 m/min
Forming Stations 16–24 stations
Material Thickness Range 1.0–4.0 mm
Coil Width 100–400 mm
Coil Weight Capacity 5–10 tons
Cut Length Tolerance ±1 mm
Minimum Profile Length 400 mm
Maximum Profile Length 6000 mm
Steel frame assembly profiles require accurate forming to ensure proper alignment during structural assembly.
Material Compatibility
Material Type Supported
Cold Rolled Steel Yes
Hot Rolled Steel Yes
Galvanized Steel Yes
High Strength Steel Yes
Stainless Steel Optional
Structural frame profiles often require higher strength materials for load-bearing applications.
Material Strength
Property Typical Range
Yield Strength G250 – G700
Tensile Strength Up to 800 MPa
Coating Types Galvanized / painted / powder coated
High-strength steel provides structural integrity for frame assemblies.
Machine Frame Construction
Component Specification
Frame Type Heavy welded structural steel frame
Frame Plate Thickness 20–35 mm
Machine Base Heavy duty fabricated base frame
Frame Alignment Precision machined mounting surfaces
Machine Weight 14–25 tons
Heavy frame construction allows stable forming of thicker structural materials.
Roll Tooling Specifications
Specification Typical Value
Roller Material GCr15 bearing steel
Heat Treatment HRC 58–62
Roller Diameter 90–140 mm
Shaft Diameter 90–120 mm
Shaft Material 40Cr alloy steel
Surface Finish Hard chrome plating
Roll Pass Design Structural frame assembly profile design
Forming Stages 16–24 stations
Roll tooling forms structural channels and reinforcement features used in steel frame assemblies.
Drive System
Component Specification
Drive Type Gearbox drive / heavy duty chain drive
Main Motor 15–30 kW
Drive Ratio 1:20
Transmission Heavy industrial gearbox
Lubrication Oil bath gearbox
High power drive systems enable forming of thicker structural steel.
Hydraulic Cutting System
Component Specification
Cutting Type Hydraulic flying cut or post cut
Blade Material Cr12MoV tool steel
Cutting Accuracy ±1 mm
Hydraulic Pressure 12–20 MPa
Hydraulic Motor 7.5–15 kW
Hydraulic cutting ensures accurate lengths for frame assembly components.
Punching System
Component Specification
Punch Type Hydraulic punching unit
Application Bolt holes, mounting holes and connection slots
Punch Capacity 40–100 tons
Punching Speed Synchronized with forming line
Punching systems produce holes required for structural frame assembly.
Control System
Component Specification
PLC Siemens / Mitsubishi / Delta
HMI Industrial touch screen interface
Length Measurement High precision encoder system
Control Accuracy ±1 mm
Automation Fully automatic operation
Control system functions include:
Automatic profile length control
Punch pattern programming
Batch production settings
Production monitoring
Fault diagnostics
Emergency stop system
Electrical Specifications
Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial electrical cabinet
Protection Overload protection and circuit breakers
Machine Layout Dimensions
Parameter Value
Machine Length 14–20 m
Machine Width 2–3 m
Machine Height 1.8–2.5 m
Total Production Line Length 20–28 m
Typical production line layout:
Uncoiler → Leveling System → Punching System → Roll Forming Machine → Hydraulic Cutting → Run-out Table
Coil Handling Equipment
Specification Value
Uncoiler Type Hydraulic decoiler
Coil Capacity 5–10 tons
Coil Inner Diameter 450–550 mm
Coil Outer Diameter Up to 1500 mm
Expansion Type Hydraulic expansion
Hydraulic decoilers provide stable feeding for heavier gauge structural steel.
Optional Equipment
Equipment Description
Automatic Stacker Structural profile stacking system
Servo Feeder High precision feeding system
Coil Car Automatic coil loading system
Heavy Gauge Forming System System designed for thick structural steel
Remote PLC Monitoring Remote diagnostics and monitoring
Automation improves production efficiency and reduces downtime.
Installation Requirements
Requirement Typical
Foundation Reinforced concrete foundation
Floor Load Capacity 14–25 tons
Electrical Connection Three phase industrial power supply
Air Supply Optional
Installation Time 3–4 days
Maintenance Requirements
Component Maintenance Interval
Gearbox Oil 6 months
Bearings 6 months
Hydraulic Oil 12 months
Punch Tool Inspection Monthly
Roll Tooling Inspection Monthly
Routine maintenance ensures reliable production and long machine life.
Production Capacity Example
Production Speed Output
10 m/min 600 m/hour
20 m/min 1200 m/hour
30 m/min 1800 m/hour
Production speed depends on material thickness and punching complexity.
Frame Assembly Profile Information
Specification Value
Profile Type Structural frame channel
Typical Width 80–300 mm
Material Thickness 1.0–4.0 mm
Typical Length 500–6000 mm
Steel frame assembly profiles are used to manufacture equipment frames, structural supports and modular frame systems.
Machine Standards
Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Structural Steel Standards Global structural manufacturing compliance
Steel frame assembly profile roll forming machines are widely used in structural fabrication and industrial equipment manufacturing.
Shipping Information
Specification Value
Container Size 40 ft container
Shipping Weight 16–26 tons
Packaging Industrial export packing
Typical Machine Price Range
Machine Type Price Range
Basic Line $140,000 – $200,000
Automatic Punching Line $200,000 – $280,000
High Speed Automated Line $280,000+
Pricing depends on material thickness capacity, punching systems and automation level.
Applications
Industry Use
Industrial Equipment Manufacturing Machine frame structures
Structural Steel Fabrication Structural frame assemblies
Modular Construction Frame structures for modular buildings
Manufacturing Equipment Production Machinery base frames
Steel frame assembly profile roll forming machines produce structural steel profiles used worldwide in the manufacturing of industrial frames, modular structures and structural support assemblies.