Steel Frame Profile Roll Forming Machine Data Sheet | Technical Specifications
Steel Frame Profile Roll Forming Machine Technical Data Sheet
Machine Overview
Parameter Specification
Machine Name Steel Frame Profile Roll Forming Machine
Profile Produced Steel frame profiles / structural framing channels
Machine Type Single profile / adjustable frame profile roll forming machine
Production Application Steel framing systems, structural frameworks, building frames and industrial structures
Manufacturing Process Continuous cold roll forming with optional punching
Production Environment Industrial steel fabrication plant / structural steel manufacturing facility
Steel frame profile roll forming machines produce structural steel framing profiles used in construction, industrial structures and modular steel building systems. These profiles are commonly used for load-bearing structural frameworks and light gauge steel construction.
Steel framing profiles provide structural stability and support in buildings, industrial equipment and structural frameworks.
Production Specifications
Specification Typical Value
Production Speed 10–30 m/min
Forming Stations 18–26 stations
Material Thickness Range 1.2–4.0 mm
Coil Width 120–350 mm
Coil Weight Capacity 3–8 tons
Cut Length Tolerance ±1 mm
Minimum Profile Length 500 mm
Maximum Profile Length 6000 mm
Framing profiles may include punched holes for connections and structural fastening.
Material Compatibility
Material Type Supported
Cold Rolled Steel Yes
Galvanized Steel Yes
High Strength Steel Yes
Stainless Steel Optional
Aluminum Optional
Galvanized steel is widely used in construction framing systems for corrosion protection.
Material Strength
Property Typical Range
Yield Strength G350 – G550
Tensile Strength Up to 600 MPa
Coating Types Galvanized / painted / powder coated
These materials provide strength and durability for structural steel framing systems.
Machine Frame Construction
Component Specification
Frame Type Heavy duty welded structural steel frame
Frame Plate Thickness 18–25 mm
Machine Base Heavy duty fabricated steel base frame
Frame Alignment Precision machined mounting surfaces
Machine Weight 14–20 tons
Rigid frame construction ensures stable forming of structural frame profiles.
Roll Tooling Specifications
Specification Typical Value
Roller Material GCr15 bearing steel
Heat Treatment HRC 58–62
Roller Diameter 80–110 mm
Shaft Diameter 80–95 mm
Shaft Material 40Cr alloy steel
Surface Finish Hard chrome plating
Roll Pass Design Steel frame profile forming system
Forming Stages 18–26 stations
Roll tooling gradually forms steel strip into structural frame profiles.
Drive System
Component Specification
Drive Type Gearbox drive / chain drive
Main Motor 11–22 kW
Drive Ratio 1:20
Transmission Industrial heavy duty gearbox
Lubrication Oil bath gearbox
The drive system provides stable forming performance and consistent production.
Hydraulic Cutting System
Component Specification
Cutting Type Hydraulic flying cut or post cut
Blade Material Cr12 tool steel
Cutting Accuracy ±1 mm
Hydraulic Pressure 12–18 MPa
Hydraulic Motor 5.5–7.5 kW
Hydraulic cutting systems ensure precise profile lengths and smooth cut surfaces.
Punching System
Component Specification
Punch Type Hydraulic punching system
Application Connection holes, fixing holes and structural slots
Punch Capacity 40–80 tons
Punching Speed Synchronized with forming line
Punching systems allow precise placement of holes used for structural assembly.
Control System
Component Specification
PLC Siemens / Mitsubishi / Delta
HMI Touch screen operator interface
Length Measurement Rotary encoder measurement system
Control Accuracy ±1 mm
Automation Fully automatic production line
Control system functions include:
Automatic length control
Punch position control
Batch production programming
Production monitoring
Fault diagnostics
Emergency stop system
Electrical Specifications
Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial enclosure
Protection Overload protection and circuit breakers
Machine Layout Dimensions
Parameter Value
Machine Length 15–22 m
Machine Width 2–2.5 m
Machine Height 1.6–2.2 m
Total Production Line Length 24–32 m
Typical production line layout:
Uncoiler → Leveling System → Punching System → Roll Forming Machine → Hydraulic Cutting → Run-out Table
Coil Handling Equipment
Specification Value
Uncoiler Type Hydraulic decoiler
Coil Capacity 3–8 tons
Coil Inner Diameter 450–550 mm
Coil Outer Diameter Up to 1500 mm
Expansion Type Hydraulic expansion
Optional Equipment
Equipment Description
Automatic Stacker Profile stacking system
Servo Feeder Precision feeding system
Coil Car Automatic coil loading system
Adjustable Profile System Multiple frame sizes production
Remote PLC Monitoring Remote diagnostics and monitoring
Automation improves production efficiency and reduces manual handling.
Installation Requirements
Requirement Typical
Foundation Reinforced concrete foundation
Floor Load Capacity 14–20 tons
Electrical Connection Three phase industrial power supply
Air Supply Optional
Installation Time 3–4 days
Maintenance Requirements
Component Maintenance Interval
Gearbox Oil 6 months
Bearings 6 months
Hydraulic Oil 12 months
Punch Tool Inspection Monthly
Roll Tooling Inspection Monthly
Regular maintenance ensures reliable framing profile production and long machine life.
Production Capacity Example
Production Speed Output
10 m/min 600 m/hour
20 m/min 1200 m/hour
30 m/min 1800 m/hour
Production capacity depends on profile size and material thickness.
Steel Frame Profile Information
Specification Value
Profile Type Structural steel frame profile
Typical Width 60–200 mm
Material Thickness 1.2–4.0 mm
Typical Length 2000–6000 mm
Steel frame profiles are used in construction framing systems, modular buildings and industrial structural frameworks.
Machine Standards
Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Electrical Standards Industrial electrical safety compliance
Steel frame profile roll forming machines produce structural framing components widely used in construction and industrial structural systems.
Shipping Information
Specification Value
Container Size 40 ft container
Shipping Weight 16–22 tons
Packaging Industrial export packing
Typical Machine Price Range
Machine Type Price Range
Basic Line $120,000 – $170,000
Automatic Punching Line $170,000 – $240,000
Fully Automated Frame Profile Line $260,000+
Pricing depends on profile complexity, punching systems and automation level.
Applications
Industry Use
Construction Steel framing systems
Industrial Manufacturing Machine frame structures
Modular Buildings Structural frame components
Infrastructure Structural steel frameworks
Steel frame profile roll forming machines are widely used to produce structural steel profiles used in building construction, industrial structures and modular steel building systems worldwide.