Steel Pipe Support Channel Roll Forming Machine Data Sheet | Technical Specifications
Steel Pipe Support Channel Roll Forming Machine Technical Data Sheet
Machine Overview
Parameter Specification
Machine Name Steel Pipe Support Channel Roll Forming Machine
Profile Produced Steel pipe support channels / pipe mounting channels
Machine Type Single profile / adjustable channel roll forming machine
Production Application Pipeline support structures, industrial pipe mounting systems and mechanical installations
Manufacturing Process Continuous cold roll forming with optional punching
Production Environment Industrial metal fabrication plant / structural steel manufacturing facility
Steel pipe support channel roll forming machines produce structural channels used to support and secure pipelines in industrial installations. These channels are widely used in oil and gas facilities, water pipelines, mechanical systems, and infrastructure projects.
Pipe support channels allow pipes to be mounted securely while maintaining proper spacing and structural support.
Production Specifications
Specification Typical Value
Production Speed 10–25 m/min
Forming Stations 16–22 stations
Material Thickness Range 1.5–3.5 mm
Coil Width 120–300 mm
Coil Weight Capacity 3–8 tons
Cut Length Tolerance ±1 mm
Minimum Profile Length 500 mm
Maximum Profile Length 6000 mm
Pipe support channels often include punching slots for mounting brackets and pipe clamps.
Material Compatibility
Material Type Supported
Galvanized Steel Yes
Hot Dip Galvanized Steel Yes
Cold Rolled Steel Yes
Stainless Steel Optional
Aluminum Optional
Galvanized steel is commonly used to prevent corrosion in industrial environments.
Material Strength
Property Typical Range
Yield Strength G350 – G550
Tensile Strength Up to 600 MPa
Coating Types Z275 galvanized / hot dip galvanized / powder coated
These materials provide structural strength for pipe support systems carrying heavy loads.
Machine Frame Construction
Component Specification
Frame Type Heavy duty welded structural steel frame
Frame Plate Thickness 18–25 mm
Machine Base Heavy duty fabricated base frame
Frame Alignment Precision machined mounting surfaces
Machine Weight 10–18 tons
Rigid machine frames ensure accurate forming of pipe support channel profiles.
Roll Tooling Specifications
Specification Typical Value
Roller Material GCr15 bearing steel
Heat Treatment HRC 58–62
Roller Diameter 80–110 mm
Shaft Diameter 80–95 mm
Shaft Material 40Cr alloy steel
Surface Finish Hard chrome plating
Roll Pass Design Pipe support channel forming system
Forming Stages 16–22 stations
Roll tooling gradually forms steel strip into structural support channel profiles.
Drive System
Component Specification
Drive Type Gearbox drive / chain drive
Main Motor 11–18.5 kW
Drive Ratio 1:20
Transmission Industrial heavy duty gearbox
Lubrication Oil bath gearbox
Drive systems provide high torque required for forming structural channel profiles.
Hydraulic Cutting System
Component Specification
Cutting Type Hydraulic flying cut or post cut
Blade Material Cr12 tool steel
Cutting Accuracy ±1 mm
Hydraulic Pressure 12–18 MPa
Hydraulic Motor 5.5–7.5 kW
Hydraulic cutting ensures accurate support channel lengths.
Punching System
Component Specification
Punch Type Hydraulic punching system
Application Mounting slots, bolt holes, pipe clamp fixing holes
Punch Capacity 40–80 tons
Punching Speed Synchronized with forming line
Punching systems create slots used for mounting pipe supports and mechanical brackets.
Control System
Component Specification
PLC Siemens / Mitsubishi / Delta
HMI Touch screen operator interface
Length Measurement Rotary encoder measurement system
Control Accuracy ±1 mm
Automation Fully automatic production line
Control system functions include:
Automatic length control
Punching position control
Batch production programming
Production monitoring
Fault diagnostics
Emergency stop system
Electrical Specifications
Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial enclosure
Protection Overload protection and circuit breakers
Machine Layout Dimensions
Parameter Value
Machine Length 12–18 m
Machine Width 2–2.5 m
Machine Height 1.6–2.2 m
Total Production Line Length 20–26 m
Typical production line configuration:
Uncoiler → Leveling System → Punching System → Roll Forming Machine → Hydraulic Cutting → Run-out Table
Coil Handling Equipment
Specification Value
Uncoiler Type Hydraulic decoiler
Coil Capacity 3–8 tons
Coil Inner Diameter 450–550 mm
Coil Outer Diameter Up to 1500 mm
Expansion Type Hydraulic expansion system
Optional Equipment
Equipment Description
Automatic Stacker Profile stacking system
Servo Feeder Precision feeding system
Coil Car Automatic coil loading system
Adjustable Profile System Multiple channel sizes production
Remote PLC Monitoring Remote diagnostics and monitoring
Automation improves production efficiency and reduces labor requirements.
Installation Requirements
Requirement Typical
Foundation Reinforced concrete foundation
Floor Load Capacity 10–18 tons
Electrical Connection Three phase industrial power supply
Air Supply Optional
Installation Time 3–4 days
Maintenance Requirements
Component Maintenance Interval
Gearbox Oil 6 months
Bearings 6 months
Hydraulic Oil 12 months
Punch Tool Inspection Monthly
Roll Tooling Inspection Monthly
Routine maintenance ensures reliable pipe support channel production.
Production Capacity Example
Production Speed Output
10 m/min 600 m/hour
20 m/min 1200 m/hour
25 m/min 1500 m/hour
Production capacity depends on channel profile size and material thickness.
Steel Pipe Support Channel Profile Information
Specification Value
Profile Type Pipe support structural channel
Typical Width 50–120 mm
Material Thickness 1.5–3.5 mm
Typical Length 2000–6000 mm
Steel pipe support channels are used to mount and support pipelines in industrial systems and mechanical installations.
Machine Standards
Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Electrical Standards Industrial electrical safety compliance
Pipe support channel roll forming machines produce structural components used in pipeline and mechanical infrastructure systems.
Shipping Information
Specification Value
Container Size 40 ft container
Shipping Weight 12–18 tons
Packaging Industrial export packing
Typical Machine Price Range
Machine Type Price Range
Basic Line $90,000 – $130,000
Automatic Punching Line $130,000 – $180,000
Fully Automated Support Channel Line $200,000+
Pricing depends on punching complexity, automation level and adjustable profile capability.
Applications
Industry Use
Oil and Gas Pipeline support structures
Industrial Plants Process pipe mounting systems
Infrastructure Projects Water and utility pipelines
Mechanical Systems Pipe installation frameworks
Steel pipe support channel roll forming machines are widely used by manufacturers producing structural support components used in industrial piping systems and infrastructure projects worldwide.