Steel Railing Profile Roll Forming Machine Data Sheet | Technical Specifications
Steel Railing Profile Roll Forming Machine Technical Data Sheet
Machine Overview
Parameter Specification
Machine Name Steel Railing Profile Roll Forming Machine
Profile Produced Steel railing profiles / guardrail and handrail structural profiles
Machine Type Single profile / multi profile railing roll forming machine
Production Application Stair railings, balcony railings, safety guardrails and architectural railing systems
Manufacturing Process Continuous cold roll forming with punching capability
Production Environment Architectural metal fabrication plants / railing manufacturing facilities
Steel railing profile roll forming machines produce structural profiles used in railing systems for buildings and infrastructure. These profiles are used in staircases, balconies, walkways and safety barriers.
Railing profiles must provide structural strength, safety compliance and decorative architectural appearance.
Production Specifications
Specification Typical Value
Production Speed 10–30 m/min
Forming Stations 14–22 stations
Material Thickness Range 1.0–3.0 mm
Coil Width 100–300 mm
Coil Weight Capacity 3–5 tons
Cut Length Tolerance ±1 mm
Minimum Profile Length 1000 mm
Maximum Profile Length 6000 mm
Railing profiles require precise forming to maintain consistent dimensions and aesthetic quality.
Material Compatibility
Material Type Supported
Cold Rolled Steel Yes
Galvanized Steel Yes
Stainless Steel Optional
Aluminum Optional
Pre-painted Steel Optional
Galvanized and stainless steel are commonly used in railing systems for corrosion resistance.
Material Strength
Property Typical Range
Yield Strength G250 – G550
Tensile Strength Up to 650 MPa
Coating Types Galvanized / painted / powder coated
These materials provide durability and weather resistance for architectural railing systems.
Machine Frame Construction
Component Specification
Frame Type Welded structural steel frame
Frame Plate Thickness 16–22 mm
Machine Base Heavy fabricated steel base frame
Frame Alignment Precision machined mounting surfaces
Machine Weight 10–15 tons
Rigid machine frames ensure stable forming and high profile accuracy.
Roll Tooling Specifications
Specification Typical Value
Roller Material GCr15 bearing steel
Heat Treatment HRC 58–62
Roller Diameter 70–100 mm
Shaft Diameter 75–90 mm
Shaft Material 40Cr alloy steel
Surface Finish Hard chrome plating
Roll Pass Design Railing profile forming design
Forming Stages 14–22 stations
Roll tooling gradually forms steel strip into railing structural profiles.
Drive System
Component Specification
Drive Type Chain drive / gearbox drive
Main Motor 7.5–15 kW
Drive Ratio 1:20
Transmission Industrial gearbox
Lubrication Oil bath gearbox
Drive systems provide stable production speed and smooth forming.
Hydraulic Cutting System
Component Specification
Cutting Type Hydraulic flying cut or post cut
Blade Material Cr12 tool steel
Cutting Accuracy ±1 mm
Hydraulic Pressure 10–16 MPa
Hydraulic Motor 4–7.5 kW
Hydraulic cutting systems ensure precise profile lengths.
Punching System
Component Specification
Punch Type Hydraulic punching system
Application Mounting holes, railing connections and decorative perforations
Punch Capacity 30–60 tons
Punching Speed Synchronized with forming line
Punching systems produce holes for railing installation and assembly.
Control System
Component Specification
PLC Siemens / Delta / Mitsubishi
HMI Touch screen interface
Length Measurement Encoder measurement system
Control Accuracy ±1 mm
Automation Fully automatic production
Control system functions include:
Automatic length control
Punch pattern programming
Batch production programming
Production monitoring
Fault diagnostics
Emergency stop system
Electrical Specifications
Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial cabinet
Protection Overload protection and circuit breakers
Machine Layout Dimensions
Parameter Value
Machine Length 12–16 m
Machine Width 1.8–2.5 m
Machine Height 1.6–2 m
Total Production Line Length 20–24 m
Typical line configuration:
Uncoiler → Leveling System → Punching System → Roll Forming Machine → Hydraulic Cutting → Run-out Table
Coil Handling Equipment
Specification Value
Uncoiler Type Manual or hydraulic decoiler
Coil Capacity 3–5 tons
Coil Inner Diameter 450–550 mm
Coil Outer Diameter Up to 1200 mm
Expansion Type Manual or hydraulic expansion
Optional Equipment
Equipment Description
Automatic Stacker Profile stacking system
Servo Feeder Precision feeding system
Coil Car Automatic coil loading system
Decorative Punching System Architectural perforation patterns
Remote PLC Monitoring Remote diagnostics and monitoring
Automation improves efficiency and reduces manual handling.
Installation Requirements
Requirement Typical
Foundation Reinforced concrete floor
Floor Load Capacity 10–15 tons
Electrical Connection Three phase industrial power supply
Air Supply Optional
Installation Time 2–3 days
Maintenance Requirements
Component Maintenance Interval
Gearbox Oil 6 months
Bearings 6 months
Hydraulic Oil 12 months
Punch Tool Inspection Monthly
Roll Tooling Inspection Monthly
Routine maintenance ensures reliable production of railing profiles.
Production Capacity Example
Production Speed Output
10 m/min 600 m/hour
20 m/min 1200 m/hour
30 m/min 1800 m/hour
Production output depends on punching patterns and material thickness.
Railing Profile Information
Specification Value
Profile Type Architectural railing profile
Typical Width 80–200 mm
Material Thickness 1.0–3.0 mm
Typical Length 2000–6000 mm
Steel railing profiles are used in stair railings, balcony railings and safety guardrail systems.
Machine Standards
Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Architectural Construction Standards Railing manufacturing compliance
Steel railing profile roll forming machines are widely used in architectural metal fabrication and construction industries.
Shipping Information
Specification Value
Container Size 40 ft container
Shipping Weight 12–16 tons
Packaging Industrial export packing
Typical Machine Price Range
Machine Type Price Range
Basic Line $90,000 – $130,000
Automatic Punching Line $130,000 – $180,000
High Speed Automated Line $180,000+
Pricing depends on automation level, punching systems and production capacity.
Applications
Industry Use
Construction Balcony and staircase railings
Architecture Decorative railing systems
Infrastructure Safety guardrails and barriers
Public Buildings Walkway and platform railings
Steel railing profile roll forming machines produce structural profiles used worldwide for architectural railing systems, safety barriers and decorative metal railings.