Steel Window Channel Roll Forming Machine Data Sheet | Technical Specifications
Steel Window Channel Roll Forming Machine Technical Data Sheet
Machine Overview
Parameter Specification
Machine Name Steel Window Channel Roll Forming Machine
Profile Produced Steel window channel profiles
Machine Type Single profile / adjustable channel roll forming machine
Production Application Window frames, glazing channels, building window systems
Manufacturing Process Continuous cold roll forming
Production Environment Factory production line / window frame manufacturing facility
The steel window channel roll forming machine produces steel channel profiles used in window frame systems and glazing assemblies. These channels form part of the structural frame that supports window panels and glass installations.
Steel window channels are widely used in residential housing, commercial buildings, and industrial construction projects.
Production Specifications
Specification Typical Value
Production Speed 8–22 m/min
Forming Stations 14–22 stations
Material Thickness Range 0.6–1.5 mm
Coil Width 120–350 mm
Coil Weight Capacity 3–6 tons
Cut Length Tolerance ±1 mm
Minimum Profile Length 500 mm
Maximum Profile Length Unlimited
Steel window channel machines are designed to produce high precision channel profiles required for window frame systems.
Material Compatibility
Material Type Supported
Galvanized Steel Yes
Cold Rolled Steel Yes
Pre-painted Steel Optional
Stainless Steel Optional
Aluminum Limited
Galvanized steel is commonly used for window channel profiles because of corrosion resistance.
Material Strength
Property Typical Range
Yield Strength G250 – G550
Tensile Strength Up to 550 MPa
Coating Types Galvanized Z120 – Z275
High-strength steel improves durability of window channel systems.
Machine Frame Construction
Component Specification
Frame Type Heavy duty welded structural steel frame
Frame Plate Thickness 16–22 mm
Machine Base Fabricated steel base frame
Frame Alignment Precision machined mounting surfaces
Machine Weight 7–12 tons
The rigid machine frame ensures consistent forming accuracy.
Roll Tooling Specifications
Specification Typical Value
Roller Material GCr15 bearing steel
Heat Treatment HRC 58–62
Roller Diameter 70–100 mm
Shaft Diameter 70–85 mm
Shaft Material 40Cr alloy steel
Surface Finish Hard chrome plating
Roll Pass Design Channel profile forming system
Forming Stages 14–22 stations
Roll tooling gradually forms the steel strip into window channel profiles.
Drive System
Component Specification
Drive Type Chain drive / gearbox drive
Main Motor 7.5–15 kW
Drive Ratio 1:20
Transmission Industrial gearbox or chain drive
Lubrication Oil bath gearbox
Drive systems provide stable forming performance for channel profiles.
Hydraulic Cutting System
Component Specification
Cutting Type Hydraulic flying cut or post cut
Blade Material Cr12 tool steel
Cutting Accuracy ±1 mm
Hydraulic Pressure 10–16 MPa
Hydraulic Motor 4–5.5 kW
Hydraulic cutting systems ensure accurate profile lengths.
Control System
Component Specification
PLC Siemens / Mitsubishi / Delta
HMI Touch screen control interface
Length Measurement Rotary encoder system
Control Accuracy ±1 mm
Automation Fully automatic production
Control functions include:
Automatic length control
Batch production programming
Production monitoring
Fault diagnostics
Emergency stop system
Electrical Specifications
Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial enclosure
Protection Overload protection and circuit breakers
Machine Layout Dimensions
Parameter Value
Machine Length 8–14 m
Machine Width 1.5–2.2 m
Machine Height 1.5–2 m
Total Production Line Length 15–22 m
Typical production line configuration:
Uncoiler → Leveling System → Roll Forming Machine → Hydraulic Cutting → Run-out Table
Coil Handling Equipment
Specification Value
Uncoiler Type Hydraulic decoiler
Coil Capacity 3–6 tons
Coil Inner Diameter 450–550 mm
Coil Outer Diameter Up to 1400 mm
Expansion Type Hydraulic expansion system
Optional Equipment
Equipment Description
Punching System Fixing holes for window installation
Automatic Stacker Profile stacking system
Servo Feeder Precision feeding system
Coil Car Automatic coil loading system
Remote PLC Monitoring Remote diagnostics and monitoring
Punching systems allow channels to include fixing holes for window frame assembly.
Installation Requirements
Requirement Typical
Foundation Reinforced concrete foundation
Floor Load Capacity 7–12 tons
Electrical Connection Three phase industrial power supply
Air Supply Optional
Installation Time 2–3 days
Maintenance Requirements
Component Maintenance Interval
Gearbox Oil 6 months
Bearings 6 months
Hydraulic Oil 12 months
Roll Tooling Inspection Monthly
Routine maintenance ensures reliable machine performance.
Production Capacity Example
Production Speed Output
8 m/min 480 m/hour
15 m/min 900 m/hour
22 m/min 1320 m/hour
Production output depends on channel profile complexity and material thickness.
Window Channel Profile Information
Specification Value
Profile Type Steel window channel
Typical Width 40–80 mm
Material Thickness 0.6–1.5 mm
Typical Lengths 1–3 meters
Window channel profiles are used in window frame systems to support glazing panels and structural window assemblies.
Machine Standards
Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Electrical Compliance Industrial electrical safety standards
Shipping Information
Specification Value
Container Size 40 ft container
Shipping Weight 8–14 tons
Packaging Industrial export packing
Typical Machine Price Range
Machine Type Price Range
Basic Line $45,000 – $70,000
Automatic Line $70,000 – $110,000
High Speed Automatic Line $130,000+
Pricing depends on automation level, punching systems, and production capacity.
Applications
Industry Use
Residential Construction Window frame channel production
Commercial Buildings Window and glazing systems
Industrial Buildings Steel window structures
Prefabricated Buildings Modular window frame systems
Steel window channel roll forming machines are widely used by window system manufacturers producing structural channels used in window frame and glazing systems for modern building construction.