Stone Coated Tile Panel Roll Forming Machine Data Sheet | Specifications & Capacity
Stone Coated Tile Panel Roll Forming Machine Technical Data Sheet
Machine Overview
Parameter Specification
Machine Name Stone Coated Tile Panel Roll Forming Machine
Profile Produced Stone Coated Metal Roof Tile Panel
Machine Type Roll forming machine with tile pressing and coating preparation
Production Application Residential roofing, architectural roofing, decorative metal roofing
Manufacturing Process Cold roll forming with hydraulic tile pressing and coating preparation
Production Environment Factory production line
The stone coated tile panel roll forming machine produces metal roofing tiles designed to replicate traditional clay or concrete roof tiles. These panels are later coated with a stone granule layer that provides durability, improved aesthetics, and weather resistance.
Production Specifications
Specification Typical Value
Production Speed 3–8 m/min
Forming Stations 16–22 stations
Material Thickness Range 0.35–0.6 mm
Coil Width 1000–1250 mm
Coil Weight Capacity 5–10 tons
Cut Length Tolerance ±1 mm
Minimum Panel Length 400 mm
Maximum Panel Length 1500 mm
Stone coated tiles are typically produced as individual tile panels rather than continuous long roof panels.
Material Compatibility
Material Type Supported
Galvanized Steel Yes
Pre-painted Steel Yes
Galvalume Steel Yes
Aluminum Optional
Zinc Optional
Stone coated roofing tiles are most commonly produced using galvanized or Galvalume steel substrates.
Material Strength
Property Typical Range
Yield Strength G250 – G550
Tensile Strength Up to 550 MPa
Coating Types Z275 galvanized, AZ150 Galvalume
After roll forming, the panels are typically processed through stone coating production lines using acrylic resin and mineral stone granules.
Machine Frame Construction
Component Specification
Frame Type Heavy duty welded structural steel frame
Frame Plate Thickness 16–25 mm
Machine Base Reinforced fabricated steel base
Frame Alignment Precision machined mounting surfaces
Machine Weight 10–20 tons
The heavy frame ensures stability during forming and tile pressing operations.
Roll Tooling Specifications
Specification Typical Value
Roller Material GCr15 bearing steel
Heat Treatment HRC 58–62
Roller Diameter 70–90 mm
Shaft Diameter 75–90 mm
Shaft Material 40Cr alloy steel
Surface Finish Hard chrome plating
Roll Pass Design Tile panel progressive forming
Forming Stages 16–22 stations
Roll tooling forms the base tile shape before pressing.
Tile Pressing System
Component Specification
Press Type Hydraulic tile pressing system
Press Pressure 8–16 MPa
Press Cycle Time 2–4 seconds
Tile Pattern Stone coated tile shape
Press Control PLC controlled
The hydraulic press creates the final tile pattern used for stone coated roofing tiles.
Drive System
Component Specification
Drive Type Chain drive / gearbox drive
Main Motor 7.5–11 kW
Drive Ratio 1:20
Transmission Industrial gearbox
Lubrication Oil bath gearbox
The drive system ensures stable material movement during forming.
Hydraulic Cutting System
Component Specification
Cutting Type Hydraulic stop shear
Blade Material Cr12 tool steel
Cutting Accuracy ±1 mm
Hydraulic Pressure 10–16 MPa
Hydraulic Motor 4–5.5 kW
Cutting occurs after tile pressing to produce individual tile panels.
Control System
Component Specification
PLC Siemens / Delta / Mitsubishi
HMI Industrial touch screen interface
Length Measurement Rotary encoder system
Control Accuracy ±1 mm
Automation Fully automatic production
Control functions include:
Automatic tile length control
Tile press synchronization
Batch production programming
Fault diagnostics and emergency stop
Electrical Specifications
Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial enclosure
Protection Overload protection and circuit breakers
Machine Layout Dimensions
Parameter Value
Machine Length 12–18 m
Machine Width 1.6–2.2 m
Machine Height 1.6–2.2 m
Total Production Line Length 20–30 m
Typical production line configuration:
Hydraulic Uncoiler → Roll Forming Machine → Tile Press → Hydraulic Shear → Run-out Table
Note: Stone coating equipment is typically installed as a separate production line.
Coil Handling Equipment
Specification Value
Uncoiler Type Hydraulic decoiler
Coil Capacity 5–10 tons
Coil Inner Diameter 450–550 mm
Coil Outer Diameter Up to 1500 mm
Expansion Type Hydraulic expansion system
Optional Equipment
Equipment Description
Automatic Stacker Automated tile stacking system
Coil Car Automatic coil loading system
Film Laminating System Protective film application
Stone Coating Production Line Granule coating and curing system
Remote PLC Monitoring Remote diagnostics and monitoring
Installation Requirements
Requirement Typical
Foundation Reinforced concrete floor
Floor Load Capacity 8–12 tons
Electrical Connection Three phase industrial power supply
Air Supply Optional
Installation Time 3–4 days
Additional space is required for the stone coating production line.
Maintenance Requirements
Component Maintenance Interval
Gearbox Oil Every 6 months
Bearings Every 6 months
Hydraulic Oil Every 12 months
Tile Press Inspection Monthly
Routine maintenance ensures reliable forming and tile pressing performance.
Production Capacity Example
Production Speed Output
3 m/min 180 m/hour
5 m/min 300 m/hour
8 m/min 480 m/hour
Production output depends on tile press cycle time and panel length.
Stone Coated Tile Profile Information
Specification Value
Panel Width 1000–1200 mm
Tile Height 25–40 mm
Tile Length 400–1300 mm
Typical Gauge 0.35–0.55 mm
Stone coated metal tiles replicate traditional clay or concrete roof tiles while providing improved durability and reduced weight.
Machine Standards
Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Electrical Compliance Industrial electrical safety standards
Shipping Information
Specification Value
Container Size 40 ft container
Shipping Weight 16–25 tons
Packaging Industrial export packing
Typical Machine Price Range
Machine Type Price Range
Standard Line $70,000 – $110,000
Automatic Line $110,000 – $150,000
High Capacity Line $160,000+
Pricing varies depending on automation level and tile press complexity.
Applications
Industry Use
Residential Roofing Houses and residential developments
Architectural Roofing Decorative roofing systems
Commercial Buildings Hotels and resorts
Housing Developments Large residential projects
Stone coated metal roofing panels are widely used worldwide due to their durability, aesthetic appearance, and long service life compared to traditional roofing tiles.