Storage Rack Column Roll Forming Machine Data Sheet | Technical Specifications

Storage Rack Column Roll Forming Machine Technical Data Sheet

Machine Overview

Parameter Specification
Machine Name Storage Rack Column Roll Forming Machine
Profile Produced Storage rack column structural profiles
Machine Type Single profile / adjustable column roll forming machine
Production Application Warehouse storage racks, pallet racking columns, industrial shelving systems
Manufacturing Process Continuous cold roll forming with inline punching
Production Environment Factory production line / racking system manufacturing facility

The storage rack column roll forming machine produces vertical structural columns used in warehouse storage rack systems. These columns support horizontal beams and shelving panels and carry heavy pallet loads.

Rack column profiles are widely used in warehouses, logistics centers, manufacturing plants, distribution hubs, and retail storage systems.

Production Specifications

Specification Typical Value
Production Speed 10–20 m/min
Forming Stations 18–26 stations
Material Thickness Range 1.5–3.0 mm
Coil Width 200–500 mm
Coil Weight Capacity 5–10 tons
Cut Length Tolerance ±1 mm
Minimum Profile Length 1000 mm
Maximum Profile Length Unlimited

Rack column machines normally include punching systems to produce beam connection holes along the column length.

Material Compatibility

Material Type Supported
Galvanized Steel Yes
Cold Rolled Steel Yes
High Strength Structural Steel Yes
Pre-painted Steel Optional
Stainless Steel Limited

High-strength structural steel is typically used to support heavy warehouse loads.

Material Strength

Property Typical Range
Yield Strength G350 – G550
Tensile Strength Up to 600 MPa
Coating Types Galvanized Z120 – Z275

Structural steel provides high load-bearing capacity and durability.

Machine Frame Construction

Component Specification
Frame Type Heavy duty welded structural steel frame
Frame Plate Thickness 22–30 mm
Machine Base Reinforced fabricated steel base
Frame Alignment Precision machined mounting surfaces
Machine Weight 14–26 tons

The reinforced machine frame ensures stable forming of heavy structural profiles.

Roll Tooling Specifications

Specification Typical Value
Roller Material GCr15 bearing steel
Heat Treatment HRC 58–62
Roller Diameter 100–140 mm
Shaft Diameter 90–120 mm
Shaft Material 40Cr alloy steel
Surface Finish Hard chrome plating
Roll Pass Design Column profile forming system
Forming Stages 18–26 stations

Roll tooling gradually forms steel strip into structural rack column profiles.

Drive System

Component Specification
Drive Type Gearbox drive system
Main Motor 18–37 kW
Drive Ratio 1:20
Transmission Heavy duty industrial gearbox
Lubrication Oil bath gearbox

High torque drive systems allow forming of heavy gauge structural materials.

Hydraulic Cutting System

Component Specification
Cutting Type Hydraulic flying cut
Blade Material Cr12 tool steel
Cutting Accuracy ±1 mm
Hydraulic Pressure 16–22 MPa
Hydraulic Motor 5.5–11 kW

Hydraulic cutting ensures accurate column lengths.

Punching System

Component Specification
Punch Type Hydraulic punching system
Application Beam connection holes and rack assembly holes
Punch Capacity 40–80 tons
Punching Speed Synchronized with forming line

Punching systems produce standardized hole patterns used for pallet rack beam connections.

Control System

Component Specification
PLC Siemens / Mitsubishi / Delta
HMI Touch screen control interface
Length Measurement Rotary encoder system
Control Accuracy ±1 mm
Automation Fully automatic production line

Control functions include:

Automatic length control
Punching position control
Batch production programming
Production monitoring
Fault diagnostics

Electrical Specifications

Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial enclosure
Protection Overload protection and circuit breakers

Machine Layout Dimensions

Parameter Value
Machine Length 16–24 m
Machine Width 2–3 m
Machine Height 2–2.5 m
Total Production Line Length 25–40 m

Typical production line configuration:

Uncoiler → Leveling System → Punching System → Roll Forming Machine → Hydraulic Cutting → Run-out Table

Coil Handling Equipment

Specification Value
Uncoiler Type Hydraulic decoiler
Coil Capacity 5–10 tons
Coil Inner Diameter 450–550 mm
Coil Outer Diameter Up to 1600 mm
Expansion Type Hydraulic expansion system

Optional Equipment

Equipment Description
Automatic Stacker Column stacking system
Servo Feeder Precision feeding system
Coil Car Automatic coil loading system
Programmable Punching Hole pattern adjustment
Remote PLC Monitoring Remote diagnostics and monitoring

These systems improve efficiency and automation in rack column production.

Installation Requirements

Requirement Typical
Foundation Reinforced concrete foundation
Floor Load Capacity 14–26 tons
Electrical Connection Three phase industrial power supply
Air Supply Optional for punching systems
Installation Time 3–4 days

Maintenance Requirements

Component Maintenance Interval
Gearbox Oil 6 months
Bearings 6 months
Hydraulic Oil 12 months
Punch Tool Inspection Monthly
Roll Tooling Inspection Monthly

Routine maintenance ensures reliable rack column production.

Production Capacity Example

Production Speed Output
10 m/min 600 m/hour
15 m/min 900 m/hour
20 m/min 1200 m/hour

Production capacity depends on profile design and material thickness.

Rack Column Profile Information

Specification Value
Profile Type Storage rack column profile
Typical Width 80–120 mm
Material Thickness 1.5–3.0 mm
Typical Lengths 2–6 meters

Rack columns are vertical structural members used to support pallet rack beams and shelving systems.

Machine Standards

Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Electrical Compliance Industrial electrical safety standards

Rack column machines must meet structural manufacturing standards.

Shipping Information

Specification Value
Container Size 40 ft container
Shipping Weight 16–28 tons
Packaging Industrial export packing

Typical Machine Price Range

Machine Type Price Range
Basic Line $120,000 – $180,000
Automatic Punching Line $180,000 – $260,000
High Speed Automated Line $300,000+

Pricing depends on punching systems, automation level, and production capacity.

Applications

Industry Use
Warehousing Pallet rack column systems
Logistics Centers Distribution storage structures
Retail Distribution Inventory storage racks
Industrial Facilities Heavy duty warehouse storage

Storage rack column roll forming machines are widely used by racking system manufacturers producing vertical structural columns used in pallet rack and warehouse storage systems.