Storage Rack Panel Roll Forming Machine Data Sheet | Technical Specifications

Storage Rack Panel Roll Forming Machine Technical Data Sheet

Machine Overview

Parameter Specification
Machine Name Storage Rack Panel Roll Forming Machine
Profile Produced Steel rack panel profiles
Machine Type Single profile / adjustable panel roll forming machine
Production Application Warehouse storage racks, industrial shelving, pallet rack decking panels
Manufacturing Process Continuous cold roll forming
Production Environment Factory production line / racking system manufacturing facility

The storage rack panel roll forming machine produces steel rack panels used in warehouse storage systems. These panels act as horizontal surfaces supporting goods in shelving systems or pallet racks.

Rack panels are widely used in warehouses, distribution centers, logistics hubs, retail storage systems, and industrial facilities.

Production Specifications

Specification Typical Value
Production Speed 10–25 m/min
Forming Stations 14–22 stations
Material Thickness Range 0.8–2.0 mm
Coil Width 300–800 mm
Coil Weight Capacity 3–8 tons
Cut Length Tolerance ±1 mm
Minimum Panel Length 500 mm
Maximum Panel Length Unlimited

Rack panel machines are designed to produce flat structural panels with reinforcement ribs for load capacity.

Material Compatibility

Material Type Supported
Galvanized Steel Yes
Cold Rolled Steel Yes
Pre-painted Steel Optional
High Strength Steel Optional
Stainless Steel Limited

Galvanized steel is commonly used to prevent corrosion in warehouse environments.

Material Strength

Property Typical Range
Yield Strength G250 – G550
Tensile Strength Up to 550 MPa
Coating Types Galvanized Z120 – Z275

High-strength steel improves load capacity for rack panels.

Machine Frame Construction

Component Specification
Frame Type Heavy duty welded structural steel frame
Frame Plate Thickness 16–22 mm
Machine Base Fabricated steel base frame
Frame Alignment Precision machined mounting surfaces
Machine Weight 8–14 tons

The rigid machine frame ensures consistent panel forming and structural accuracy.

Roll Tooling Specifications

Specification Typical Value
Roller Material GCr15 bearing steel
Heat Treatment HRC 58–62
Roller Diameter 70–100 mm
Shaft Diameter 70–85 mm
Shaft Material 40Cr alloy steel
Surface Finish Hard chrome plating
Roll Pass Design Rack panel forming system
Forming Stages 14–22 stations

Roll tooling gradually forms steel strip into reinforced rack panel profiles.

Drive System

Component Specification
Drive Type Chain drive / gearbox drive
Main Motor 7.5–15 kW
Drive Ratio 1:20
Transmission Industrial gearbox or chain drive
Lubrication Oil bath gearbox

Drive systems ensure stable forming performance.

Hydraulic Cutting System

Component Specification
Cutting Type Hydraulic flying cut or post cut
Blade Material Cr12 tool steel
Cutting Accuracy ±1 mm
Hydraulic Pressure 10–16 MPa
Hydraulic Motor 4–5.5 kW

Hydraulic cutting systems ensure accurate panel lengths.

Punching System

Component Specification
Punch Type Hydraulic punching system
Application Mounting holes or reinforcement holes
Punch Capacity 20–40 tons
Punching Speed Synchronized with forming line

Punching systems allow rack panels to include mounting holes for assembly.

Control System

Component Specification
PLC Siemens / Mitsubishi / Delta
HMI Touch screen control interface
Length Measurement Rotary encoder system
Control Accuracy ±1 mm
Automation Fully automatic production

Control functions include:

Automatic length control
Batch production programming
Production monitoring
Fault diagnostics
Emergency stop system

Electrical Specifications

Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial enclosure
Protection Overload protection and circuit breakers

Machine Layout Dimensions

Parameter Value
Machine Length 10–16 m
Machine Width 2–2.8 m
Machine Height 1.6–2.2 m
Total Production Line Length 18–26 m

Typical production line configuration:

Uncoiler → Leveling System → Roll Forming Machine → Hydraulic Cutting → Run-out Table

Coil Handling Equipment

Specification Value
Uncoiler Type Hydraulic decoiler
Coil Capacity 3–8 tons
Coil Inner Diameter 450–550 mm
Coil Outer Diameter Up to 1500 mm
Expansion Type Hydraulic expansion system

Optional Equipment

Equipment Description
Automatic Stacker Panel stacking system
Servo Feeder Precision feeding system
Coil Car Automatic coil loading system
Punching Unit Mounting hole punching system
Remote PLC Monitoring Remote diagnostics and monitoring

These systems improve efficiency and automation in rack panel production.

Installation Requirements

Requirement Typical
Foundation Reinforced concrete foundation
Floor Load Capacity 8–14 tons
Electrical Connection Three phase industrial power supply
Air Supply Optional
Installation Time 2–3 days

Maintenance Requirements

Component Maintenance Interval
Gearbox Oil 6 months
Bearings 6 months
Hydraulic Oil 12 months
Punch Tool Inspection Monthly
Roll Tooling Inspection Monthly

Routine maintenance ensures reliable machine operation.

Production Capacity Example

Production Speed Output
10 m/min 600 m/hour
18 m/min 1080 m/hour
25 m/min 1500 m/hour

Production capacity depends on panel width, rib design, and material thickness.

Rack Panel Profile Information

Specification Value
Profile Type Steel rack panel
Typical Width 300–700 mm
Material Thickness 0.8–2.0 mm
Typical Lengths 500–1500 mm

Rack panels form the horizontal support surfaces used in shelving and pallet rack storage systems.

Machine Standards

Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Electrical Compliance Industrial electrical safety standards

Rack panel machines must meet industrial manufacturing standards.

Shipping Information

Specification Value
Container Size 40 ft container
Shipping Weight 10–16 tons
Packaging Industrial export packing

Typical Machine Price Range

Machine Type Price Range
Basic Line $50,000 – $85,000
Automatic Line $85,000 – $130,000
High Speed Automatic Line $150,000+

Pricing depends on automation level, punching systems, and production capacity.

Applications

Industry Use
Warehousing Rack storage systems
Logistics Centers Distribution storage racks
Retail Storage Shelving systems
Industrial Facilities Warehouse storage panels

Storage rack panel roll forming machines are widely used by racking system manufacturers producing steel panels used in warehouse shelving, pallet rack decking, and industrial storage installations.