Storage Rack Upright Roll Forming Machine Data Sheet | Technical Specifications

Storage Rack Upright Roll Forming Machine Technical Data Sheet

Machine Overview

Parameter Specification
Machine Name Storage Rack Upright Roll Forming Machine
Profile Produced Pallet rack upright structural profiles
Machine Type Single profile / adjustable upright roll forming machine
Production Application Warehouse storage racks, pallet racking systems, industrial shelving
Manufacturing Process Continuous cold roll forming with inline punching
Production Environment Factory production line / racking system manufacturing facility

The storage rack upright roll forming machine produces structural upright columns used in pallet racking and warehouse storage systems. These uprights support horizontal beams and carry heavy loads in industrial storage facilities.

Rack upright profiles are widely used in warehouses, logistics centers, distribution hubs, and retail storage facilities.

Production Specifications

Specification Typical Value
Production Speed 10–20 m/min
Forming Stations 18–26 stations
Material Thickness Range 1.5–3.0 mm
Coil Width 200–500 mm
Coil Weight Capacity 5–10 tons
Cut Length Tolerance ±1 mm
Minimum Profile Length 1000 mm
Maximum Profile Length Unlimited

Rack upright machines typically include punching systems to produce beam connection holes along the upright column.

Material Compatibility

Material Type Supported
Galvanized Steel Yes
Cold Rolled Steel Yes
High Strength Structural Steel Yes
Pre-painted Steel Optional
Stainless Steel Limited

High-strength structural steel is commonly used to support heavy warehouse loads.

Material Strength

Property Typical Range
Yield Strength G350 – G550
Tensile Strength Up to 600 MPa
Coating Types Galvanized Z120 – Z275

Structural steel ensures high load capacity for pallet rack systems.

Machine Frame Construction

Component Specification
Frame Type Heavy duty welded structural steel frame
Frame Plate Thickness 22–30 mm
Machine Base Reinforced fabricated steel base
Frame Alignment Precision machined mounting surfaces
Machine Weight 14–25 tons

The rigid frame design ensures stable forming of heavy gauge structural profiles.

Roll Tooling Specifications

Specification Typical Value
Roller Material GCr15 bearing steel
Heat Treatment HRC 58–62
Roller Diameter 100–140 mm
Shaft Diameter 90–120 mm
Shaft Material 40Cr alloy steel
Surface Finish Hard chrome plating
Roll Pass Design Upright column profile forming system
Forming Stages 18–26 stations

Roll tooling gradually forms steel strip into structural rack upright columns.

Drive System

Component Specification
Drive Type Gearbox drive system
Main Motor 18–37 kW
Drive Ratio 1:20
Transmission Heavy duty industrial gearbox
Lubrication Oil bath gearbox

High torque drive systems allow forming of heavy structural steel.

Hydraulic Cutting System

Component Specification
Cutting Type Hydraulic flying cut
Blade Material Cr12 tool steel
Cutting Accuracy ±1 mm
Hydraulic Pressure 16–22 MPa
Hydraulic Motor 5.5–11 kW

Hydraulic cutting systems ensure accurate upright column lengths.

Punching System

Component Specification
Punch Type Hydraulic punching system
Hole Pattern Rack beam connection holes
Punch Capacity 40–80 tons
Punching Speed Synchronized with forming line

Punching systems create standardized hole patterns for pallet rack beam connections.

Control System

Component Specification
PLC Siemens / Mitsubishi / Delta
HMI Touch screen control interface
Length Measurement Rotary encoder system
Control Accuracy ±1 mm
Automation Fully automatic production line

Control functions include:

Automatic length control
Punching position control
Batch production programming
Production monitoring
Fault diagnostics

Electrical Specifications

Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial enclosure
Protection Overload protection and circuit breakers

Machine Layout Dimensions

Parameter Value
Machine Length 16–24 m
Machine Width 2–3 m
Machine Height 2–2.5 m
Total Production Line Length 25–40 m

Typical production line configuration:

Uncoiler → Leveling System → Punching System → Roll Forming Machine → Hydraulic Cutting → Run-out Table

Coil Handling Equipment

Specification Value
Uncoiler Type Hydraulic decoiler
Coil Capacity 5–10 tons
Coil Inner Diameter 450–550 mm
Coil Outer Diameter Up to 1600 mm
Expansion Type Hydraulic expansion system

Optional Equipment

Equipment Description
Automatic Stacker Upright stacking system
Servo Feeder Precision material feeding
Coil Car Automatic coil loading system
Hole Pattern Adjustment Programmable punching positions
Remote PLC Monitoring Remote diagnostics and monitoring

These automation systems improve production efficiency in pallet rack manufacturing.

Installation Requirements

Requirement Typical
Foundation Reinforced concrete foundation
Floor Load Capacity 14–25 tons
Electrical Connection Three phase industrial power supply
Air Supply Optional for punching systems
Installation Time 3–4 days

Maintenance Requirements

Component Maintenance Interval
Gearbox Oil 6 months
Bearings 6 months
Hydraulic Oil 12 months
Punch Tool Inspection Monthly
Roll Tooling Inspection Monthly

Regular maintenance ensures reliable operation of rack production lines.

Production Capacity Example

Production Speed Output
10 m/min 600 m/hour
15 m/min 900 m/hour
20 m/min 1200 m/hour

Production capacity depends on material thickness and punching requirements.

Rack Upright Profile Information

Specification Value
Profile Type Pallet rack upright column
Typical Width 80–120 mm
Material Thickness 1.5–3.0 mm
Typical Lengths 2–6 meters

Rack uprights are vertical columns that support horizontal beams and pallet loads in warehouse racking systems.

Machine Standards

Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Electrical Compliance Industrial electrical safety standards

Rack upright machines must meet industrial production and safety standards.

Shipping Information

Specification Value
Container Size 40 ft container
Shipping Weight 16–28 tons
Packaging Industrial export packing

Typical Machine Price Range

Machine Type Price Range
Basic Line $120,000 – $180,000
Automatic Punching Line $180,000 – $260,000
High Speed Automated Line $300,000+

Pricing depends on punching systems, automation level, and machine capacity.

Applications

Industry Use
Warehousing Pallet racking systems
Logistics Centers Storage rack structures
Retail Distribution Inventory storage systems
Industrial Facilities Heavy duty storage racks

Storage rack upright roll forming machines are widely used by warehouse racking manufacturers producing structural columns used in pallet rack and industrial storage systems.