Structural Support Profile Roll Forming Machine Data Sheet | Technical Specifications
Structural Support Profile Roll Forming Machine Technical Data Sheet
Machine Overview
Parameter Specification
Machine Name Structural Support Profile Roll Forming Machine
Profile Produced Structural support profiles / load-bearing support channels
Machine Type Single profile / adjustable structural profile roll forming machine
Production Application Structural steel supports, industrial frameworks, equipment supports and construction systems
Manufacturing Process Continuous cold roll forming with optional punching
Production Environment Industrial steel fabrication plant / structural component manufacturing facility
Structural support profile roll forming machines produce load-bearing steel profiles used in construction frameworks, industrial equipment supports and mechanical support systems. These profiles are designed to provide high strength structural support in buildings and industrial installations.
Production Specifications
Specification Typical Value
Production Speed 10–25 m/min
Forming Stations 18–26 stations
Material Thickness Range 2.0–5.0 mm
Coil Width 120–400 mm
Coil Weight Capacity 5–10 tons
Cut Length Tolerance ±1 mm
Minimum Profile Length 500 mm
Maximum Profile Length 6000 mm
Structural support profiles often require thicker steel and higher forming precision.
Material Compatibility
Material Type Supported
Cold Rolled Steel Yes
Hot Rolled Steel Yes
High Strength Steel Yes
Galvanized Steel Optional
Stainless Steel Optional
High strength steels are commonly used for structural support systems.
Material Strength
Property Typical Range
Yield Strength G350 – G600
Tensile Strength Up to 650 MPa
Coating Types Galvanized / painted / powder coated
These materials provide structural stability and corrosion protection.
Machine Frame Construction
Component Specification
Frame Type Heavy duty welded structural steel frame
Frame Plate Thickness 20–30 mm
Machine Base Heavy fabricated steel base frame
Frame Alignment Precision machined mounting surfaces
Machine Weight 18–28 tons
Heavy machine frames ensure stable forming of thick structural steel profiles.
Roll Tooling Specifications
Specification Typical Value
Roller Material GCr15 bearing steel
Heat Treatment HRC 58–62
Roller Diameter 90–130 mm
Shaft Diameter 90–110 mm
Shaft Material 40Cr alloy steel
Surface Finish Hard chrome plating
Roll Pass Design Structural support profile forming system
Forming Stages 18–26 stations
Roll tooling gradually forms heavy gauge steel into structural support profiles.
Drive System
Component Specification
Drive Type Gearbox drive
Main Motor 18.5–30 kW
Drive Ratio 1:20
Transmission Heavy duty industrial gearbox
Lubrication Oil bath gearbox
High torque drive systems ensure stable forming performance for heavy profiles.
Hydraulic Cutting System
Component Specification
Cutting Type Hydraulic flying cut or post cut
Blade Material Cr12 tool steel
Cutting Accuracy ±1 mm
Hydraulic Pressure 14–20 MPa
Hydraulic Motor 7.5–11 kW
Hydraulic cutting systems ensure precise profile lengths and smooth cutting edges.
Punching System
Component Specification
Punch Type Hydraulic punching system
Application Mounting holes, connection holes and fixing slots
Punch Capacity 60–120 tons
Punching Speed Synchronized with forming line
Punching systems allow structural connection holes required for assembly.
Control System
Component Specification
PLC Siemens / Mitsubishi / Delta
HMI Industrial touch screen interface
Length Measurement Rotary encoder measurement system
Control Accuracy ±1 mm
Automation Fully automatic production line
Control system functions include:
Automatic length control
Punch position control
Batch production programming
Production monitoring
Fault diagnostics
Emergency stop system
Electrical Specifications
Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial enclosure
Protection Overload protection and circuit breakers
Machine Layout Dimensions
Parameter Value
Machine Length 18–24 m
Machine Width 2–3 m
Machine Height 1.8–2.5 m
Total Production Line Length 28–36 m
Typical production line layout:
Uncoiler → Leveling System → Punching System → Roll Forming Machine → Hydraulic Cutting → Run-out Table
Coil Handling Equipment
Specification Value
Uncoiler Type Hydraulic decoiler
Coil Capacity 5–10 tons
Coil Inner Diameter 450–550 mm
Coil Outer Diameter Up to 1600 mm
Expansion Type Hydraulic expansion
Optional Equipment
Equipment Description
Automatic Stacker Profile stacking system
Servo Feeder Precision feeding system
Coil Car Automatic coil loading system
Adjustable Profile System Multiple structural sizes production
Remote PLC Monitoring Remote diagnostics and monitoring
Automation increases productivity and reduces manual handling.
Installation Requirements
Requirement Typical
Foundation Heavy reinforced concrete foundation
Floor Load Capacity 18–28 tons
Electrical Connection Three phase industrial power supply
Air Supply Optional
Installation Time 3–4 days
Maintenance Requirements
Component Maintenance Interval
Gearbox Oil 6 months
Bearings 6 months
Hydraulic Oil 12 months
Punch Tool Inspection Monthly
Roll Tooling Inspection Monthly
Routine maintenance ensures consistent structural profile production.
Production Capacity Example
Production Speed Output
10 m/min 600 m/hour
20 m/min 1200 m/hour
25 m/min 1500 m/hour
Production capacity depends on profile size and steel thickness.
Structural Support Profile Information
Specification Value
Profile Type Load-bearing structural support profile
Typical Width 80–250 mm
Material Thickness 2.0–5.0 mm
Typical Length 2000–6000 mm
Structural support profiles are used in construction frameworks, industrial equipment bases and structural support systems.
Machine Standards
Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Electrical Standards Industrial electrical safety compliance
Structural support profile roll forming machines produce heavy structural steel components used in construction, industrial installations and infrastructure systems.
Shipping Information
Specification Value
Container Size 40 ft container
Shipping Weight 20–30 tons
Packaging Industrial export packing
Typical Machine Price Range
Machine Type Price Range
Basic Line $180,000 – $260,000
Automatic Punching Line $260,000 – $360,000
Fully Automated Structural Profile Line $400,000+
Pricing depends on profile complexity, material thickness capacity and automation level.
Applications
Industry Use
Construction Structural building support systems
Industrial Manufacturing Machine support frameworks
Infrastructure Structural steel supports
Mechanical Systems Equipment mounting and support structures
Structural support profile roll forming machines are widely used to manufacture load-bearing steel profiles used in construction frameworks, industrial equipment supports and structural steel systems worldwide.