Supermarket Shelf Roll Forming Machine Data Sheet | Technical Specifications
Supermarket Shelf Roll Forming Machine Technical Data Sheet
Machine Overview
Parameter Specification
Machine Name Supermarket Shelf Roll Forming Machine
Profile Produced Steel supermarket shelf panel profiles
Machine Type Single profile / adjustable shelf roll forming machine
Production Application Retail shelving systems, supermarket shelving, display shelving
Manufacturing Process Continuous cold roll forming with optional punching
Production Environment Factory production line / retail shelving manufacturing facility
The supermarket shelf roll forming machine produces steel shelf panels used in retail shelving systems. These shelves are commonly used in supermarkets, convenience stores, retail outlets, and warehouses to display products.
Shelf panels are designed with reinforcing ribs to increase strength while maintaining a lightweight structure.
Production Specifications
Specification Typical Value
Production Speed 10–25 m/min
Forming Stations 14–22 stations
Material Thickness Range 0.5–1.2 mm
Coil Width 300–700 mm
Coil Weight Capacity 3–6 tons
Cut Length Tolerance ±1 mm
Minimum Shelf Length 400 mm
Maximum Shelf Length Unlimited
Supermarket shelf machines are designed for high-speed production of shelf panels used in retail storage systems.
Material Compatibility
Material Type Supported
Galvanized Steel Yes
Cold Rolled Steel Yes
Pre-painted Steel Yes
Stainless Steel Optional
Aluminum Limited
Pre-painted steel is often used for retail shelving because it provides a clean finished appearance.
Material Strength
Property Typical Range
Yield Strength G250 – G450
Tensile Strength Up to 500 MPa
Coating Types Galvanized / painted steel
These materials provide adequate strength for retail shelf loads.
Machine Frame Construction
Component Specification
Frame Type Heavy duty welded structural steel frame
Frame Plate Thickness 16–20 mm
Machine Base Fabricated steel base frame
Frame Alignment Precision machined mounting surfaces
Machine Weight 8–12 tons
The rigid machine frame ensures accurate panel forming.
Roll Tooling Specifications
Specification Typical Value
Roller Material GCr15 bearing steel
Heat Treatment HRC 58–62
Roller Diameter 70–100 mm
Shaft Diameter 70–85 mm
Shaft Material 40Cr alloy steel
Surface Finish Hard chrome plating
Roll Pass Design Shelf panel forming system
Forming Stages 14–22 stations
Roll tooling gradually forms flat steel strip into reinforced shelf panels.
Drive System
Component Specification
Drive Type Chain drive / gearbox drive
Main Motor 7.5–15 kW
Drive Ratio 1:20
Transmission Industrial gearbox or chain drive
Lubrication Oil bath gearbox
Drive systems ensure consistent production speeds and forming accuracy.
Hydraulic Cutting System
Component Specification
Cutting Type Hydraulic flying cut or post cut
Blade Material Cr12 tool steel
Cutting Accuracy ±1 mm
Hydraulic Pressure 10–16 MPa
Hydraulic Motor 4–5.5 kW
Hydraulic cutting ensures precise shelf lengths.
Punching System
Component Specification
Punch Type Hydraulic punching system
Application Mounting holes or reinforcement holes
Punch Capacity 20–40 tons
Punching Speed Synchronized with forming line
Punching systems allow shelves to include mounting holes for shelf brackets.
Control System
Component Specification
PLC Siemens / Mitsubishi / Delta
HMI Touch screen control interface
Length Measurement Rotary encoder system
Control Accuracy ±1 mm
Automation Fully automatic production
Control functions include:
Automatic length control
Batch production programming
Production monitoring
Fault diagnostics
Emergency stop system
Electrical Specifications
Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial enclosure
Protection Overload protection and circuit breakers
Machine Layout Dimensions
Parameter Value
Machine Length 10–16 m
Machine Width 1.8–2.5 m
Machine Height 1.6–2.2 m
Total Production Line Length 18–25 m
Typical production line configuration:
Uncoiler → Leveling System → Roll Forming Machine → Hydraulic Cutting → Run-out Table
Coil Handling Equipment
Specification Value
Uncoiler Type Hydraulic decoiler
Coil Capacity 3–6 tons
Coil Inner Diameter 450–550 mm
Coil Outer Diameter Up to 1400 mm
Expansion Type Hydraulic expansion system
Optional Equipment
Equipment Description
Automatic Stacker Shelf panel stacking system
Servo Feeder Precision feeding system
Coil Car Automatic coil loading system
Punching Unit Shelf mounting hole punching
Remote PLC Monitoring Remote diagnostics and monitoring
These systems improve production efficiency and automation.
Installation Requirements
Requirement Typical
Foundation Reinforced concrete foundation
Floor Load Capacity 8–12 tons
Electrical Connection Three phase industrial power supply
Air Supply Optional
Installation Time 2–3 days
Maintenance Requirements
Component Maintenance Interval
Gearbox Oil 6 months
Bearings 6 months
Hydraulic Oil 12 months
Punch Tool Inspection Monthly
Roll Tooling Inspection Monthly
Routine maintenance ensures reliable shelf panel production.
Production Capacity Example
Production Speed Output
10 m/min 600 m/hour
18 m/min 1080 m/hour
25 m/min 1500 m/hour
Production capacity depends on shelf width and material thickness.
Shelf Panel Profile Information
Specification Value
Profile Type Supermarket shelf panel
Typical Width 300–600 mm
Material Thickness 0.5–1.2 mm
Typical Lengths 400–1200 mm
Supermarket shelves are used for displaying retail products and merchandise.
Machine Standards
Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Electrical Compliance Industrial electrical safety standards
Supermarket shelf machines must meet industrial manufacturing standards.
Shipping Information
Specification Value
Container Size 40 ft container
Shipping Weight 10–14 tons
Packaging Industrial export packing
Typical Machine Price Range
Machine Type Price Range
Basic Line $50,000 – $80,000
Automatic Line $80,000 – $120,000
High Speed Automatic Line $140,000+
Pricing depends on automation level, punching systems, and production capacity.
Applications
Industry Use
Retail Stores Supermarket shelving systems
Convenience Stores Product display shelving
Warehousing Light storage shelving
Retail Distribution Merchandise storage systems
Supermarket shelf roll forming machines are widely used by retail fixture manufacturers producing steel shelving used in supermarkets, retail stores, and display storage systems.