Trailer Floor Profile Roll Forming Machine Data Sheet | Technical Specifications
Trailer Floor Profile Roll Forming Machine Technical Data Sheet
Machine Overview
Parameter Specification
Machine Name Trailer Floor Profile Roll Forming Machine
Profile Produced Trailer floor profiles / cargo floor panels
Machine Type Single profile / adjustable floor panel roll forming machine
Production Application Trailer floors, truck cargo floors, container flooring and transport vehicle structures
Manufacturing Process Continuous cold roll forming with optional punching and embossing
Production Environment Trailer manufacturing plant / transport equipment fabrication facility
Trailer floor profile roll forming machines produce structural steel or aluminum panels used as flooring in trailers and cargo vehicles. These panels support heavy loads and provide structural rigidity for cargo transport systems.
Trailer floor panels are designed for durability, load distribution and resistance to wear in heavy transport environments.
Production Specifications
Specification Typical Value
Production Speed 8–20 m/min
Forming Stations 20–28 stations
Material Thickness Range 1.5–4.5 mm
Coil Width 800–1250 mm
Coil Weight Capacity 8–15 tons
Cut Length Tolerance ±1 mm
Minimum Panel Length 1000 mm
Maximum Panel Length 12000 mm
Floor panels are typically produced in long lengths to match trailer body dimensions.
Material Compatibility
Material Type Supported
Cold Rolled Steel Yes
High Strength Steel Yes
Aluminum Yes
Galvanized Steel Optional
Stainless Steel Optional
Aluminum floor panels are widely used to reduce vehicle weight.
Material Strength
Property Typical Range
Yield Strength G350 – G700
Tensile Strength Up to 750 MPa
Coating Types Galvanized / painted / aluminum
These materials ensure high load-bearing capacity and durability.
Machine Frame Construction
Component Specification
Frame Type Heavy duty welded structural steel frame
Frame Plate Thickness 22–35 mm
Machine Base Heavy fabricated steel base frame
Frame Alignment Precision machined mounting surfaces
Machine Weight 20–32 tons
Strong frame construction ensures stable forming of thick trailer floor panels.
Roll Tooling Specifications
Specification Typical Value
Roller Material GCr15 bearing steel
Heat Treatment HRC 58–62
Roller Diameter 100–140 mm
Shaft Diameter 100–120 mm
Shaft Material 40Cr alloy steel
Surface Finish Hard chrome plating
Roll Pass Design Trailer floor panel forming system
Forming Stages 20–28 stations
Roll tooling gradually forms flat sheet into structural floor profiles with reinforcement ribs.
Drive System
Component Specification
Drive Type Gearbox drive
Main Motor 22–37 kW
Drive Ratio 1:20
Transmission Heavy duty industrial gearbox
Lubrication Oil bath gearbox
High torque drive systems allow forming of thick structural panels.
Hydraulic Cutting System
Component Specification
Cutting Type Hydraulic flying shear
Blade Material Cr12 tool steel
Cutting Accuracy ±1 mm
Hydraulic Pressure 14–20 MPa
Hydraulic Motor 7.5–11 kW
Flying shear cutting allows continuous production of long trailer floor panels.
Punching / Embossing System
Component Specification
Punch Type Hydraulic punching system
Application Mounting holes, drainage holes and connection points
Punch Capacity 60–120 tons
Embossing Optional anti-slip patterns
Embossing improves floor strength and slip resistance.
Control System
Component Specification
PLC Siemens / Mitsubishi / Delta
HMI Industrial touch screen interface
Length Measurement High precision encoder system
Control Accuracy ±1 mm
Automation Fully automatic production line
Control system functions include:
Automatic length control
Batch production programming
Production monitoring
Fault diagnostics
Emergency stop system
Electrical Specifications
Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial enclosure
Protection Overload protection and circuit breakers
Machine Layout Dimensions
Parameter Value
Machine Length 20–28 m
Machine Width 2.5–3.5 m
Machine Height 2–2.5 m
Total Production Line Length 32–42 m
Typical production line layout:
Uncoiler → Leveling System → Punching / Embossing System → Roll Forming Machine → Flying Shear → Run-out Table
Coil Handling Equipment
Specification Value
Uncoiler Type Heavy duty hydraulic decoiler
Coil Capacity 8–15 tons
Coil Inner Diameter 450–550 mm
Coil Outer Diameter Up to 1800 mm
Expansion Type Hydraulic expansion
Optional Equipment
Equipment Description
Automatic Stacker Panel stacking system
Servo Feeder Precision feeding system
Coil Car Automatic coil loading system
Embossing Unit Anti-slip surface pattern system
Remote PLC Monitoring Remote diagnostics and monitoring
Automation increases productivity and reduces manual handling.
Installation Requirements
Requirement Typical
Foundation Heavy reinforced concrete foundation
Floor Load Capacity 20–32 tons
Electrical Connection Three phase industrial power supply
Air Supply Optional
Installation Time 4–5 days
Maintenance Requirements
Component Maintenance Interval
Gearbox Oil 6 months
Bearings 6 months
Hydraulic Oil 12 months
Roll Tooling Inspection Monthly
Cutting Blade Inspection Monthly
Routine maintenance ensures reliable floor panel production.
Production Capacity Example
Production Speed Output
8 m/min 480 m/hour
15 m/min 900 m/hour
20 m/min 1200 m/hour
Production output depends on panel thickness and profile design.
Trailer Floor Profile Information
Specification Value
Profile Type Trailer cargo floor structural panel
Typical Width 800–1200 mm
Material Thickness 1.5–4.5 mm
Typical Length 3000–12000 mm
Trailer floor panels support cargo loads and distribute weight across trailer structures.
Machine Standards
Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Automotive Manufacturing Standards Transport equipment structural standards
Trailer floor profile roll forming machines produce structural flooring components used in trailers, truck bodies and cargo transport systems.
Shipping Information
Specification Value
Container Size 40 ft container
Shipping Weight 24–34 tons
Packaging Industrial export packing
Typical Machine Price Range
Machine Type Price Range
Basic Line $260,000 – $360,000
Automatic Punching Line $360,000 – $480,000
Fully Automated Trailer Floor Line $520,000+
Pricing depends on material thickness capacity, embossing system and automation level.
Applications
Industry Use
Trailer Manufacturing Cargo trailer floors
Transportation Equipment Truck cargo flooring
Logistics Equipment Transport containers and trailers
Heavy Transport Vehicles Load-bearing floor structures
Trailer floor profile roll forming machines are widely used in trailer and truck manufacturing to produce heavy-duty structural floor panels used in cargo transport vehicles worldwide.