Trailer Frame Profile Roll Forming Machine Data Sheet | Technical Specifications
Trailer Frame Profile Roll Forming Machine Technical Data Sheet
Machine Overview
Parameter Specification
Machine Name Trailer Frame Profile Roll Forming Machine
Profile Produced Trailer frame structural profiles / trailer chassis channels
Machine Type Single profile / adjustable structural roll forming machine
Production Application Trailer chassis manufacturing, transport equipment frames, logistics trailer structures
Manufacturing Process Continuous cold roll forming with punching and cutting capability
Production Environment Trailer manufacturing plants / transport equipment fabrication facilities
Trailer frame profile roll forming machines produce structural steel profiles used in trailer chassis and load-bearing frame structures. These profiles form the primary structure of cargo trailers, container trailers, agricultural trailers and transport equipment.
Trailer frame profiles must provide high strength and structural stability to support heavy loads and long service life.
Production Specifications
Specification Typical Value
Production Speed 10–25 m/min
Forming Stations 20–30 stations
Material Thickness Range 2.0–6.0 mm
Coil Width 150–450 mm
Coil Weight Capacity 5–12 tons
Cut Length Tolerance ±1 mm
Minimum Profile Length 1000 mm
Maximum Profile Length 8000 mm
Trailer structural profiles require high forming precision and strong structural consistency.
Material Compatibility
Material Type Supported
Hot Rolled Steel Yes
High Strength Steel Yes
Advanced High Strength Steel Optional
Galvanized Steel Optional
Weathering Steel Optional
High strength steel is typically used for trailer frame structural components.
Material Strength
Property Typical Range
Yield Strength G350 – G750
Tensile Strength Up to 900 MPa
Coating Types Bare steel / galvanized / painted
These materials provide the durability and load capacity required in transport equipment.
Machine Frame Construction
Component Specification
Frame Type Heavy duty welded structural steel frame
Frame Plate Thickness 25–35 mm
Machine Base Heavy fabricated steel base frame
Frame Alignment Precision machined mounting surfaces
Machine Weight 22–34 tons
A rigid machine frame ensures stability when forming thick structural trailer profiles.
Roll Tooling Specifications
Specification Typical Value
Roller Material GCr15 bearing steel
Heat Treatment HRC 58–62
Roller Diameter 120–180 mm
Shaft Diameter 100–140 mm
Shaft Material 40Cr alloy steel
Surface Finish Hard chrome plating
Roll Pass Design Trailer frame structural profile forming system
Forming Stages 20–30 stations
Roll tooling progressively forms heavy structural trailer frame profiles.
Drive System
Component Specification
Drive Type Gearbox drive
Main Motor 30–45 kW
Drive Ratio 1:20
Transmission Heavy duty industrial gearbox
Lubrication Oil bath gearbox
High torque drive systems allow consistent forming of thick structural steel.
Hydraulic Cutting System
Component Specification
Cutting Type Hydraulic flying cut or post cut
Blade Material Cr12 tool steel
Cutting Accuracy ±1 mm
Hydraulic Pressure 16–22 MPa
Hydraulic Motor 11–15 kW
Hydraulic cutting systems ensure accurate structural component lengths.
Punching System
Component Specification
Punch Type Hydraulic punching system
Application Bolt holes, connection holes and assembly slots
Punch Capacity 80–200 tons
Punching Speed Synchronized with forming line
Punching systems create mounting holes required for trailer frame assembly.
Control System
Component Specification
PLC Siemens / Mitsubishi / Delta
HMI Industrial touch screen interface
Length Measurement High precision encoder measurement system
Control Accuracy ±1 mm
Automation Fully automatic production line
Control system functions include:
Automatic length control
Punch position control
Batch production programming
Production monitoring
Fault diagnostics
Emergency stop system
Electrical Specifications
Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial enclosure
Protection Overload protection and circuit breakers
Machine Layout Dimensions
Parameter Value
Machine Length 20–28 m
Machine Width 2.5–3.5 m
Machine Height 2–3 m
Total Production Line Length 30–40 m
Typical production line layout:
Uncoiler → Leveling System → Punching System → Roll Forming Machine → Hydraulic Cutting → Run-out Table
Coil Handling Equipment
Specification Value
Uncoiler Type Hydraulic decoiler
Coil Capacity 8–12 tons
Coil Inner Diameter 450–550 mm
Coil Outer Diameter Up to 1800 mm
Expansion Type Hydraulic expansion
Optional Equipment
Equipment Description
Automatic Stacker Heavy profile stacking system
Servo Feeder Precision feeding system
Coil Car Automatic coil loading system
Adjustable Profile System Multiple trailer frame profile sizes production
Remote PLC Monitoring Remote diagnostics and monitoring
Automation improves production efficiency in trailer frame manufacturing.
Installation Requirements
Requirement Typical
Foundation Heavy reinforced concrete foundation
Floor Load Capacity 22–34 tons
Electrical Connection Three phase industrial power supply
Air Supply Optional
Installation Time 4–5 days
Maintenance Requirements
Component Maintenance Interval
Gearbox Oil 6 months
Bearings 6 months
Hydraulic Oil 12 months
Punch Tool Inspection Monthly
Roll Tooling Inspection Monthly
Routine maintenance ensures reliable production of heavy structural profiles.
Production Capacity Example
Production Speed Output
10 m/min 600 m/hour
20 m/min 1200 m/hour
25 m/min 1500 m/hour
Production capacity depends on material thickness and profile geometry.
Trailer Frame Profile Information
Specification Value
Profile Type Trailer structural frame profile
Typical Width 150–350 mm
Material Thickness 2.0–6.0 mm
Typical Length 3000–8000 mm
Trailer frame profiles form the main structural components used in cargo trailers, flatbed trailers and transport equipment.
Machine Standards
Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Transport Equipment Standards Structural component manufacturing compliance
Trailer frame profile roll forming machines are used globally in transport equipment manufacturing facilities.
Shipping Information
Specification Value
Container Size 40 ft container (multiple containers for heavy lines)
Shipping Weight 25–34 tons
Packaging Industrial export packing
Typical Machine Price Range
Machine Type Price Range
Basic Structural Line $240,000 – $340,000
Automatic Punching Line $340,000 – $480,000
Fully Automated Trailer Frame Line $480,000+
Pricing depends on profile size range, punching system configuration and automation level.
Applications
Industry Use
Trailer Manufacturing Trailer chassis frames
Logistics Equipment Cargo trailer structures
Transport Equipment Heavy transport frame systems
Agricultural Equipment Trailer frame components
Trailer frame profile roll forming machines produce heavy structural steel profiles used in trailer chassis and transport equipment manufacturing worldwide.