Truck Body Panel Roll Forming Machine Data Sheet | Technical Specifications
Truck Body Panel Roll Forming Machine Technical Data Sheet
Machine Overview
Parameter Specification
Machine Name Truck Body Panel Roll Forming Machine
Profile Produced Truck body panels / cargo body side panels
Machine Type Single profile / adjustable truck panel roll forming machine
Production Application Truck cargo bodies, delivery trucks, box trucks and commercial transport vehicles
Manufacturing Process Continuous cold roll forming with punching and optional embossing
Production Environment Truck body manufacturing plant / vehicle body fabrication facility
Truck body panel roll forming machines produce steel or aluminum panels used for the side walls and structural body panels of trucks and commercial transport vehicles. These panels provide strength, durability and protection for cargo transport systems.
Truck body panels are widely used in logistics vehicles, refrigerated trucks, delivery trucks and cargo transport equipment.
Production Specifications
Specification Typical Value
Production Speed 10–25 m/min
Forming Stations 18–26 stations
Material Thickness Range 0.8–2.5 mm
Coil Width 800–1250 mm
Coil Weight Capacity 5–10 tons
Cut Length Tolerance ±1 mm
Minimum Panel Length 1000 mm
Maximum Panel Length 12000 mm
Truck body panels are often produced in long lengths to match vehicle body dimensions.
Material Compatibility
Material Type Supported
Cold Rolled Steel Yes
Galvanized Steel Yes
Aluminum Yes
Stainless Steel Optional
Aluminum panels are commonly used for lightweight truck body construction.
Material Strength
Property Typical Range
Yield Strength G300 – G550
Tensile Strength Up to 600 MPa
Coating Types Galvanized / painted / aluminum sheet
These materials provide durability and corrosion resistance for truck body panels.
Machine Frame Construction
Component Specification
Frame Type Heavy duty welded structural steel frame
Frame Plate Thickness 18–25 mm
Machine Base Heavy fabricated steel base frame
Frame Alignment Precision machined mounting surfaces
Machine Weight 14–20 tons
Strong machine frames ensure stable forming of wide truck body panels.
Roll Tooling Specifications
Specification Typical Value
Roller Material GCr15 bearing steel
Heat Treatment HRC 58–62
Roller Diameter 90–120 mm
Shaft Diameter 80–100 mm
Shaft Material 40Cr alloy steel
Surface Finish Hard chrome plating
Roll Pass Design Truck body panel forming system
Forming Stages 18–26 stations
Roll tooling gradually forms flat metal sheet into structural truck body panel profiles.
Drive System
Component Specification
Drive Type Gearbox drive / chain drive
Main Motor 15–22 kW
Drive Ratio 1:20
Transmission Industrial heavy duty gearbox
Lubrication Oil bath gearbox
Drive systems ensure consistent forming of large vehicle body panels.
Hydraulic Cutting System
Component Specification
Cutting Type Hydraulic flying shear
Blade Material Cr12 tool steel
Cutting Accuracy ±1 mm
Hydraulic Pressure 12–18 MPa
Hydraulic Motor 5.5–7.5 kW
Flying shear cutting allows continuous production of long truck panels.
Punching / Embossing System
Component Specification
Punch Type Hydraulic punching system
Application Mounting holes, rivet holes and structural slots
Punch Capacity 40–80 tons
Embossing Optional stiffening patterns
Embossing improves panel strength and structural rigidity.
Control System
Component Specification
PLC Siemens / Mitsubishi / Delta
HMI Touch screen operator interface
Length Measurement Rotary encoder measurement system
Control Accuracy ±1 mm
Automation Fully automatic production line
Control system functions include:
Automatic length control
Batch production programming
Production monitoring
Fault diagnostics
Emergency stop system
Electrical Specifications
Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial enclosure
Protection Overload protection and circuit breakers
Machine Layout Dimensions
Parameter Value
Machine Length 16–22 m
Machine Width 2.5–3.5 m
Machine Height 1.8–2.2 m
Total Production Line Length 26–34 m
Typical production line layout:
Uncoiler → Leveling System → Punching / Embossing System → Roll Forming Machine → Flying Shear → Run-out Table
Coil Handling Equipment
Specification Value
Uncoiler Type Hydraulic decoiler
Coil Capacity 5–10 tons
Coil Inner Diameter 450–550 mm
Coil Outer Diameter Up to 1600 mm
Expansion Type Hydraulic expansion
Optional Equipment
Equipment Description
Automatic Stacker Panel stacking system
Servo Feeder Precision feeding system
Coil Car Automatic coil loading system
Embossing Unit Panel strengthening patterns
Remote PLC Monitoring Remote diagnostics and monitoring
Automation increases productivity and reduces manual labor.
Installation Requirements
Requirement Typical
Foundation Reinforced concrete foundation
Floor Load Capacity 14–20 tons
Electrical Connection Three phase industrial power supply
Air Supply Optional
Installation Time 3–4 days
Maintenance Requirements
Component Maintenance Interval
Gearbox Oil 6 months
Bearings 6 months
Hydraulic Oil 12 months
Roll Tooling Inspection Monthly
Cutting Blade Inspection Monthly
Regular maintenance ensures stable truck panel production.
Production Capacity Example
Production Speed Output
10 m/min 600 m/hour
20 m/min 1200 m/hour
25 m/min 1500 m/hour
Production capacity depends on panel thickness and profile design.
Truck Body Panel Profile Information
Specification Value
Profile Type Truck body structural panel
Typical Width 800–1200 mm
Material Thickness 0.8–2.5 mm
Typical Length 3000–12000 mm
Truck body panels form the structural exterior walls of cargo trucks and commercial transport vehicles.
Machine Standards
Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Automotive Manufacturing Standards Vehicle body component production standards
Truck body panel roll forming machines produce structural vehicle body components used in commercial transport equipment.
Shipping Information
Specification Value
Container Size 40 ft container
Shipping Weight 18–24 tons
Packaging Industrial export packing
Typical Machine Price Range
Machine Type Price Range
Basic Line $160,000 – $230,000
Automatic Punching Line $230,000 – $320,000
Fully Automated Truck Panel Line $350,000+
Pricing depends on panel width, embossing system and automation level.
Applications
Industry Use
Transportation Equipment Truck cargo bodies
Vehicle Manufacturing Commercial transport vehicles
Logistics Equipment Delivery and freight vehicles
Trailer Manufacturing Cargo transport systems
Truck body panel roll forming machines are widely used in vehicle manufacturing to produce structural side panels used in trucks, cargo vehicles and commercial transport equipment worldwide.