Vehicle Frame Channel Roll Forming Machine Data Sheet | Technical Specifications
Vehicle Frame Channel Roll Forming Machine Technical Data Sheet
Machine Overview
Parameter Specification
Machine Name Vehicle Frame Channel Roll Forming Machine
Profile Produced Vehicle frame channels / chassis structural channels
Machine Type Single profile / adjustable vehicle frame roll forming machine
Production Application Truck chassis frames, trailer frames, vehicle support structures and transport equipment frames
Manufacturing Process Continuous cold roll forming with punching capability
Production Environment Automotive manufacturing plant / vehicle component fabrication facility
Vehicle frame channel roll forming machines produce structural steel channels used in vehicle chassis and frame systems. These channels form the main load-bearing structures of trucks, trailers and commercial transport vehicles.
Vehicle frame channels provide structural strength and rigidity to support engines, cargo loads and vehicle suspension systems.
Production Specifications
Specification Typical Value
Production Speed 8–20 m/min
Forming Stations 20–28 stations
Material Thickness Range 3.0–8.0 mm
Coil Width 120–400 mm
Coil Weight Capacity 8–15 tons
Cut Length Tolerance ±1 mm
Minimum Profile Length 1000 mm
Maximum Profile Length 12000 mm
Vehicle frame channels are heavy structural profiles requiring high forming strength and precise dimensional accuracy.
Material Compatibility
Material Type Supported
Hot Rolled Steel Yes
High Strength Structural Steel Yes
Cold Rolled Steel Optional
Galvanized Steel Optional
Stainless Steel Optional
High strength steels are commonly used for vehicle frame structural components.
Material Strength
Property Typical Range
Yield Strength G350 – G700
Tensile Strength Up to 800 MPa
Coating Types Black steel / galvanized / painted
These materials ensure durability and high load-bearing capacity for vehicle chassis systems.
Machine Frame Construction
Component Specification
Frame Type Heavy duty welded structural steel frame
Frame Plate Thickness 25–40 mm
Machine Base Heavy fabricated steel base frame
Frame Alignment Precision machined mounting surfaces
Machine Weight 22–35 tons
Heavy frame construction ensures stable forming of thick structural steel used in vehicle frames.
Roll Tooling Specifications
Specification Typical Value
Roller Material GCr15 bearing steel
Heat Treatment HRC 58–62
Roller Diameter 110–160 mm
Shaft Diameter 110–140 mm
Shaft Material 40Cr alloy steel
Surface Finish Hard chrome plating
Roll Pass Design Vehicle frame channel forming system
Forming Stages 20–28 stations
Roll tooling gradually forms heavy gauge steel into vehicle frame channel profiles.
Drive System
Component Specification
Drive Type Gearbox drive
Main Motor 30–45 kW
Drive Ratio 1:20
Transmission Heavy duty industrial gearbox
Lubrication Oil bath gearbox
High torque drive systems are required for forming heavy vehicle frame channels.
Hydraulic Cutting System
Component Specification
Cutting Type Hydraulic post cut
Blade Material Cr12 tool steel
Cutting Accuracy ±1 mm
Hydraulic Pressure 16–22 MPa
Hydraulic Motor 11–15 kW
Hydraulic cutting systems ensure accurate frame component lengths.
Punching System
Component Specification
Punch Type Heavy duty hydraulic punching system
Application Bolt holes, mounting holes and chassis connection points
Punch Capacity 80–200 tons
Punching Speed Synchronized with forming line
Punching systems allow structural connection holes required for vehicle frame assembly.
Control System
Component Specification
PLC Siemens / Mitsubishi / Delta
HMI Industrial touch screen interface
Length Measurement High precision encoder measurement system
Control Accuracy ±1 mm
Automation Fully automatic production line
Control system functions include:
Automatic length control
Punch position control
Batch production programming
Production monitoring
Fault diagnostics
Emergency stop system
Electrical Specifications
Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial enclosure
Protection Overload protection and circuit breakers
Machine Layout Dimensions
Parameter Value
Machine Length 20–30 m
Machine Width 2.5–3.5 m
Machine Height 2–2.5 m
Total Production Line Length 32–45 m
Typical production line configuration:
Uncoiler → Leveling System → Punching System → Roll Forming Machine → Hydraulic Cutting → Run-out Table
Coil Handling Equipment
Specification Value
Uncoiler Type Heavy duty hydraulic decoiler
Coil Capacity 8–15 tons
Coil Inner Diameter 450–550 mm
Coil Outer Diameter Up to 1800 mm
Expansion Type Hydraulic expansion
Optional Equipment
Equipment Description
Automatic Stacker Frame component stacking system
Servo Feeder Precision feeding system
Coil Car Automatic coil loading system
Adjustable Profile System Multiple frame sizes production
Remote PLC Monitoring Remote diagnostics and monitoring
Automation improves productivity and reduces manual handling of heavy components.
Installation Requirements
Requirement Typical
Foundation Heavy reinforced concrete foundation
Floor Load Capacity 22–35 tons
Electrical Connection Three phase industrial power supply
Air Supply Optional
Installation Time 4–5 days
Maintenance Requirements
Component Maintenance Interval
Gearbox Oil 6 months
Bearings 6 months
Hydraulic Oil 12 months
Punch Tool Inspection Monthly
Roll Tooling Inspection Monthly
Routine maintenance ensures stable production of heavy vehicle frame channels.
Production Capacity Example
Production Speed Output
8 m/min 480 m/hour
15 m/min 900 m/hour
20 m/min 1200 m/hour
Production capacity depends on profile size and material thickness.
Vehicle Frame Channel Profile Information
Specification Value
Profile Type Vehicle frame structural channel
Typical Width 120–300 mm
Material Thickness 3.0–8.0 mm
Typical Length 3000–12000 mm
Vehicle frame channels form the main structural chassis components used in trucks, trailers and heavy transport vehicles.
Machine Standards
Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Automotive Manufacturing Standards Vehicle structural component production standards
Vehicle frame channel roll forming machines produce heavy structural steel components used in commercial vehicle chassis and transport equipment frames.
Shipping Information
Specification Value
Container Size 40 ft container
Shipping Weight 24–36 tons
Packaging Industrial export packing
Typical Machine Price Range
Machine Type Price Range
Basic Line $280,000 – $380,000
Automatic Punching Line $380,000 – $520,000
Fully Automated Vehicle Frame Line $600,000+
Pricing depends on material thickness capacity, punching systems and automation level.
Applications
Industry Use
Automotive Manufacturing Vehicle chassis frames
Trailer Manufacturing Trailer frame structures
Commercial Vehicles Truck frame components
Transportation Equipment Heavy vehicle structural systems
Vehicle frame channel roll forming machines are widely used in automotive and transport equipment manufacturing to produce structural chassis components used in trucks, trailers and commercial vehicles worldwide.