Vehicle Structural Profile Roll Forming Machine Data Sheet | Technical Specifications
Vehicle Structural Profile Roll Forming Machine Technical Data Sheet
Machine Overview
Parameter Specification
Machine Name Vehicle Structural Profile Roll Forming Machine
Profile Produced Vehicle structural profiles / automotive structural channels
Machine Type Single profile / adjustable structural roll forming machine
Production Application Vehicle frames, automotive reinforcements, truck structures and transport equipment components
Manufacturing Process Continuous cold roll forming with punching and cutting
Production Environment Automotive manufacturing plant / transport equipment fabrication facility
Vehicle structural profile roll forming machines produce steel profiles used in automotive frames, structural reinforcements and vehicle body structures. These profiles are essential structural components used in trucks, trailers, buses and commercial vehicles.
Vehicle structural profiles provide strength, durability and load-bearing capacity for transportation equipment.
Production Specifications
Specification Typical Value
Production Speed 10–30 m/min
Forming Stations 18–28 stations
Material Thickness Range 1.5–5.0 mm
Coil Width 100–350 mm
Coil Weight Capacity 5–10 tons
Cut Length Tolerance ±1 mm
Minimum Profile Length 500 mm
Maximum Profile Length 6000 mm
Vehicle structural profiles require precise forming and strong structural consistency.
Material Compatibility
Material Type Supported
Cold Rolled Steel Yes
High Strength Steel Yes
Advanced High Strength Steel Optional
Galvanized Steel Optional
Stainless Steel Optional
High strength steels are commonly used in structural automotive components.
Material Strength
Property Typical Range
Yield Strength G350 – G700
Tensile Strength Up to 800 MPa
Coating Types Galvanized / painted / coated steel
These materials provide strength and durability for vehicle structures.
Machine Frame Construction
Component Specification
Frame Type Heavy duty welded structural steel frame
Frame Plate Thickness 20–30 mm
Machine Base Heavy fabricated steel base frame
Frame Alignment Precision machined mounting surfaces
Machine Weight 18–26 tons
Rigid machine construction ensures stable forming of structural steel profiles.
Roll Tooling Specifications
Specification Typical Value
Roller Material GCr15 bearing steel
Heat Treatment HRC 58–62
Roller Diameter 90–130 mm
Shaft Diameter 90–110 mm
Shaft Material 40Cr alloy steel
Surface Finish Hard chrome plating
Roll Pass Design Vehicle structural profile forming system
Forming Stages 18–28 stations
Roll tooling gradually forms structural steel profiles used in vehicle components.
Drive System
Component Specification
Drive Type Gearbox drive
Main Motor 18.5–30 kW
Drive Ratio 1:20
Transmission Heavy duty industrial gearbox
Lubrication Oil bath gearbox
High torque drive systems ensure consistent forming of thicker structural steel.
Hydraulic Cutting System
Component Specification
Cutting Type Hydraulic flying cut or post cut
Blade Material Cr12 tool steel
Cutting Accuracy ±1 mm
Hydraulic Pressure 14–20 MPa
Hydraulic Motor 7.5–11 kW
Hydraulic cutting systems ensure accurate component lengths.
Punching System
Component Specification
Punch Type Hydraulic punching system
Application Bolt holes, structural fixing holes and assembly slots
Punch Capacity 50–120 tons
Punching Speed Synchronized with forming line
Punching systems create holes used for structural assembly of vehicle components.
Control System
Component Specification
PLC Siemens / Mitsubishi / Delta
HMI Industrial touch screen interface
Length Measurement High precision encoder measurement system
Control Accuracy ±1 mm
Automation Fully automatic production line
Control system functions include:
Automatic length control
Punch position control
Batch production programming
Production monitoring
Fault diagnostics
Emergency stop system
Electrical Specifications
Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial enclosure
Protection Overload protection and circuit breakers
Machine Layout Dimensions
Parameter Value
Machine Length 18–24 m
Machine Width 2–3 m
Machine Height 1.8–2.5 m
Total Production Line Length 28–36 m
Typical production line configuration:
Uncoiler → Leveling System → Punching System → Roll Forming Machine → Hydraulic Cutting → Run-out Table
Coil Handling Equipment
Specification Value
Uncoiler Type Hydraulic decoiler
Coil Capacity 5–10 tons
Coil Inner Diameter 450–550 mm
Coil Outer Diameter Up to 1600 mm
Expansion Type Hydraulic expansion
Optional Equipment
Equipment Description
Automatic Stacker Structural component stacking system
Servo Feeder Precision feeding system
Coil Car Automatic coil loading system
Adjustable Profile System Multiple profile sizes production
Remote PLC Monitoring Remote diagnostics and monitoring
Automation improves production efficiency and reduces manual handling.
Installation Requirements
Requirement Typical
Foundation Heavy reinforced concrete foundation
Floor Load Capacity 18–26 tons
Electrical Connection Three phase industrial power supply
Air Supply Optional
Installation Time 3–4 days
Maintenance Requirements
Component Maintenance Interval
Gearbox Oil 6 months
Bearings 6 months
Hydraulic Oil 12 months
Punch Tool Inspection Monthly
Roll Tooling Inspection Monthly
Routine maintenance ensures reliable production of vehicle structural profiles.
Production Capacity Example
Production Speed Output
10 m/min 600 m/hour
20 m/min 1200 m/hour
30 m/min 1800 m/hour
Production capacity depends on profile geometry and material thickness.
Vehicle Structural Profile Information
Specification Value
Profile Type Vehicle structural reinforcement profile
Typical Width 80–250 mm
Material Thickness 1.5–5.0 mm
Typical Length 2000–6000 mm
Vehicle structural profiles are used in automotive frames, truck chassis components and transport equipment structures.
Machine Standards
Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Automotive Manufacturing Standards Vehicle component manufacturing compliance
Vehicle structural profile roll forming machines produce structural components used in trucks, trailers, buses and automotive equipment manufacturing.
Shipping Information
Specification Value
Container Size 40 ft container
Shipping Weight 20–28 tons
Packaging Industrial export packing
Typical Machine Price Range
Machine Type Price Range
Basic Line $180,000 – $260,000
Automatic Punching Line $260,000 – $350,000
Fully Automated Structural Vehicle Line $380,000+
Pricing depends on material thickness capacity, punching systems and automation level.
Applications
Industry Use
Automotive Manufacturing Vehicle structural components
Truck Manufacturing Truck frame and reinforcement profiles
Trailer Manufacturing Trailer structural components
Transport Equipment Heavy vehicle structural systems
Vehicle structural profile roll forming machines are widely used to produce steel profiles used in automotive structures, truck frames and transport equipment manufacturing worldwide.