Vertical Rib Wall Panel Roll Forming Machine Data Sheet | Technical Specifications

Vertical Rib Wall Panel Roll Forming Machine Technical Data Sheet

Machine Overview

Parameter Specification
Machine Name Vertical Rib Wall Panel Roll Forming Machine
Profile Produced Vertical Rib Wall Cladding Panel
Machine Type Single profile roll forming machine
Production Application Architectural wall cladding, steel buildings, commercial façade systems
Manufacturing Process Continuous cold roll forming
Production Environment Factory production line / industrial manufacturing facility

The vertical rib wall panel roll forming machine produces metal wall cladding panels with vertically oriented ribs designed to enhance panel strength and architectural appearance. These panels are commonly installed vertically on building façades to create a modern architectural finish.

Vertical rib panels are widely used in commercial buildings, industrial structures, warehouses, and modern architectural wall systems.

Production Specifications

Specification Typical Value
Production Speed 10–35 m/min
Forming Stations 18–26 stations
Material Thickness Range 0.5–1.2 mm
Coil Width 600–1250 mm
Coil Weight Capacity 5–10 tons
Cut Length Tolerance ±1 mm
Minimum Panel Length 500 mm
Maximum Panel Length Unlimited

Vertical rib panels require accurate forming to maintain rib alignment and panel geometry.

Material Compatibility

Material Type Supported
Galvanized Steel Yes
Pre-painted Steel Yes
Galvalume Steel Yes
Aluminum Yes
Stainless Steel Optional

These panels are commonly produced using coated steel or aluminum for exterior cladding applications.

Material Strength

Property Typical Range
Yield Strength G250 – G550
Tensile Strength Up to 550 MPa
Coating Types Polyester, SMP, PVDF architectural coatings

Architectural coatings ensure corrosion resistance and long-term durability.

Machine Frame Construction

Component Specification
Frame Type Heavy duty welded structural steel frame
Frame Plate Thickness 18–25 mm
Machine Base Reinforced fabricated steel base
Frame Alignment Precision machined mounting surfaces
Machine Weight 10–18 tons

The machine frame provides structural stability and ensures consistent panel forming.

Roll Tooling Specifications

Specification Typical Value
Roller Material GCr15 bearing steel
Heat Treatment HRC 58–62
Roller Diameter 75–95 mm
Shaft Diameter 80–95 mm
Shaft Material 40Cr alloy steel
Surface Finish Hard chrome plating
Roll Pass Design Vertical rib panel progressive forming
Forming Stages 18–26 stations

Roll tooling gradually forms the ribs and panel edges to achieve the final vertical rib profile.

Drive System

Component Specification
Drive Type Gearbox drive / chain drive
Main Motor 11–22 kW
Drive Ratio 1:20
Transmission Industrial gearbox system
Lubrication Oil bath gearbox

The drive system ensures stable forming and consistent panel feeding.

Hydraulic Cutting System

Component Specification
Cutting Type Hydraulic flying shear
Blade Material Cr12 tool steel
Cutting Accuracy ±1 mm
Hydraulic Pressure 10–16 MPa
Hydraulic Motor 4–7.5 kW

Flying shear cutting enables continuous production without stopping the forming line.

Control System

Component Specification
PLC Siemens / Delta / Mitsubishi
HMI Industrial touch screen interface
Length Measurement Rotary encoder system
Control Accuracy ±1 mm
Automation Fully automatic production

Control functions include:

Automatic panel length control
Batch production programming
Production monitoring
Fault diagnostics
Emergency stop system

Electrical Specifications

Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial enclosure
Protection Overload protection and circuit breakers

Machine Layout Dimensions

Parameter Value
Machine Length 10–14 m
Machine Width 1.6–2.2 m
Machine Height 1.6–2.2 m
Total Production Line Length 18–25 m

Typical production line configuration:

Uncoiler → Roll Forming Machine → Flying Shear → Run-out Table

Coil Handling Equipment

Specification Value
Uncoiler Type Hydraulic decoiler
Coil Capacity 5–10 tons
Coil Inner Diameter 450–550 mm
Coil Outer Diameter Up to 1500 mm
Expansion Type Hydraulic expansion system

Optional Equipment

Equipment Description
Automatic Stacker Automated panel stacking system
Coil Car Automatic coil loading system
Film Laminator Protective film application system
Servo Feeder Precision material feeding
Remote PLC Monitoring Remote diagnostics and monitoring

Installation Requirements

Requirement Typical
Foundation Reinforced concrete floor
Floor Load Capacity 6–10 tons
Electrical Connection Three phase industrial power supply
Air Supply Optional
Installation Time 2–3 days

Maintenance Requirements

Component Maintenance Interval
Gearbox Oil Every 6 months
Bearings Every 6 months
Hydraulic Oil Every 12 months
Roll Tooling Inspection Monthly

Regular maintenance ensures reliable machine performance and accurate panel forming.

Production Capacity Example

Production Speed Output
15 m/min 900 m/hour
20 m/min 1200 m/hour
30 m/min 1800 m/hour

Actual output depends on panel length and material thickness.

Vertical Rib Wall Panel Profile Information

Specification Value
Coverage Width 300–900 mm
Rib Height 25–50 mm
Rib Spacing 200–400 mm
Typical Gauge 22–20 gauge

Vertical rib panels create strong architectural wall systems with vertical rib lines for improved stiffness and modern aesthetics.

Machine Standards

Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Electrical Compliance Industrial electrical safety standards

Shipping Information

Specification Value
Container Size 40 ft container
Shipping Weight 14–20 tons
Packaging Industrial export packing

Typical Machine Price Range

Machine Type Price Range
Basic Line $55,000 – $75,000
Automatic Line $75,000 – $110,000
High Speed Architectural Line $120,000+

Pricing depends on machine speed, material thickness capability, and automation options.

Applications

Industry Use
Commercial Buildings Architectural façade panels
Industrial Buildings Exterior wall cladding
Warehouses Steel building wall systems
Retail Buildings Modern architectural façades

Vertical rib wall panels are widely used in modern architecture because they provide strong structural performance combined with a clean vertical façade appearance.

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