Vineyard Post Roll Forming Machine Data Sheet | Technical Specifications

Vineyard Post Roll Forming Machine Technical Data Sheet

Machine Overview

Parameter Specification
Machine Name Vineyard Post Roll Forming Machine
Profile Produced Vineyard posts / grape trellis posts
Machine Type Single profile / adjustable vineyard post roll forming machine
Production Application Vineyard trellis systems, agricultural fencing and crop support structures
Manufacturing Process Continuous cold roll forming with punching capability
Production Environment Agricultural equipment manufacturing plants / vineyard infrastructure fabrication facilities

Vineyard post roll forming machines produce steel posts used in vineyard trellis systems. These posts support grape vines and trellis wires used in vineyard cultivation and agricultural crop production.

Vineyard posts are designed for durability, corrosion resistance and long-term outdoor exposure.

Production Specifications

Specification Typical Value
Production Speed 15–35 m/min
Forming Stations 14–20 stations
Material Thickness Range 1.2–2.5 mm
Coil Width 80–200 mm
Coil Weight Capacity 3–5 tons
Cut Length Tolerance ±1 mm
Minimum Post Length 1000 mm
Maximum Post Length 3500 mm

Vineyard posts require accurate hole punching and consistent structural shape.

Material Compatibility

Material Type Supported
Galvanized Steel Yes
Hot Rolled Steel Yes
Pre-painted Steel Optional
Weather Resistant Steel Optional
Aluminum Optional

Galvanized steel is commonly used to provide corrosion resistance in outdoor environments.

Material Strength

Property Typical Range
Yield Strength G250 – G550
Tensile Strength Up to 650 MPa
Coating Types Galvanized / zinc coated / painted

These materials provide long service life for agricultural trellis systems.

Machine Frame Construction

Component Specification
Frame Type Welded structural steel frame
Frame Plate Thickness 16–22 mm
Machine Base Fabricated heavy steel base
Frame Alignment Precision machined mounting surfaces
Machine Weight 8–12 tons

Strong machine frames ensure stable forming of agricultural posts.

Roll Tooling Specifications

Specification Typical Value
Roller Material GCr15 bearing steel
Heat Treatment HRC 58–62
Roller Diameter 70–90 mm
Shaft Diameter 70–85 mm
Shaft Material 40Cr alloy steel
Surface Finish Hard chrome plating
Roll Pass Design Vineyard post forming design
Forming Stages 14–20 stations

Roll tooling forms the steel strip into vineyard post profiles with structural reinforcement ribs.

Drive System

Component Specification
Drive Type Chain drive / gearbox drive
Main Motor 7.5–15 kW
Drive Ratio 1:20
Transmission Industrial gearbox
Lubrication Oil bath gearbox

Drive systems ensure consistent forming speeds and smooth operation.

Hydraulic Cutting System

Component Specification
Cutting Type Hydraulic post cut system
Blade Material Cr12 tool steel
Cutting Accuracy ±1 mm
Hydraulic Pressure 10–16 MPa
Hydraulic Motor 4–7.5 kW

Cutting systems produce vineyard posts with consistent lengths.

Punching System

Component Specification
Punch Type Hydraulic punching system
Application Trellis wire holes and mounting holes
Punch Capacity 20–50 tons
Punching Speed Synchronized with forming line

Punching units create holes used to support vineyard trellis wires.

Control System

Component Specification
PLC Siemens / Delta / Mitsubishi
HMI Touch screen control interface
Length Measurement Encoder measurement system
Control Accuracy ±1 mm
Automation Fully automatic operation

Control system functions include:

Automatic length control
Batch production programming
Hole punching control
Production monitoring
Fault diagnostics
Emergency stop system

Electrical Specifications

Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial control cabinet
Protection Overload protection and circuit breakers

Machine Layout Dimensions

Parameter Value
Machine Length 10–14 m
Machine Width 1.5–2 m
Machine Height 1.5–2 m
Total Production Line Length 18–22 m

Typical production line configuration:

Uncoiler → Leveling System → Punching System → Roll Forming Machine → Hydraulic Cutting → Run-out Table

Coil Handling Equipment

Specification Value
Uncoiler Type Manual or hydraulic decoiler
Coil Capacity 3–5 tons
Coil Inner Diameter 450–550 mm
Coil Outer Diameter Up to 1200 mm
Expansion Type Manual or hydraulic expansion

Optional Equipment

Equipment Description
Automatic Stacker Post stacking system
Servo Feeder Precision feeding system
Coil Car Automatic coil loading
Hole Pattern Adjustment System Multiple hole patterns for vineyard designs
Remote PLC Monitoring Remote diagnostics and monitoring

Automation increases production efficiency for vineyard post manufacturing.

Installation Requirements

Requirement Typical
Foundation Reinforced concrete floor
Floor Load Capacity 8–12 tons
Electrical Connection Three phase power supply
Air Supply Optional
Installation Time 2–3 days

Maintenance Requirements

Component Maintenance Interval
Gearbox Oil 6 months
Bearings 6 months
Hydraulic Oil 12 months
Punch Tool Inspection Monthly
Roll Tooling Inspection Monthly

Routine maintenance ensures reliable production of vineyard posts.

Production Capacity Example

Production Speed Output
15 m/min 900 m/hour
25 m/min 1500 m/hour
35 m/min 2100 m/hour

Production capacity depends on material thickness and punching requirements.

Vineyard Post Profile Information

Specification Value
Profile Type Vineyard trellis post
Typical Width 60–120 mm
Material Thickness 1.2–2.5 mm
Typical Length 1500–3000 mm

Vineyard posts support trellis wire systems used in grape cultivation and agricultural vineyards.

Machine Standards

Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Agricultural Equipment Standards Manufacturing compliance for agricultural infrastructure

Vineyard post roll forming machines are widely used in agricultural equipment manufacturing and vineyard infrastructure production.

Shipping Information

Specification Value
Container Size 40 ft container
Shipping Weight 10–14 tons
Packaging Industrial export packing

Typical Machine Price Range

Machine Type Price Range
Basic Line $70,000 – $110,000
Automatic Punching Line $110,000 – $150,000
High Speed Automated Line $150,000+

Pricing depends on punching systems, automation level and production speed.

Applications

Industry Use
Vineyard Infrastructure Grape vine trellis systems
Agriculture Crop support structures
Farming Equipment Agricultural fencing systems
Horticulture Plant support systems

Vineyard post roll forming machines are used globally to manufacture steel trellis posts used in vineyards, agricultural crop systems and grape cultivation infrastructure.

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