Warehouse Racking Beam Roll Forming Machine Data Sheet | Technical Specifications

Warehouse Racking Beam Roll Forming Machine Technical Data Sheet

Machine Overview

Parameter Specification
Machine Name Warehouse Racking Beam Roll Forming Machine
Profile Produced Pallet rack beam structural profiles
Machine Type Single profile / adjustable beam roll forming machine
Production Application Warehouse pallet rack beams and industrial storage structures
Manufacturing Process Continuous cold roll forming with optional punching
Production Environment Factory production line / racking system manufacturing facility

The warehouse racking beam roll forming machine produces horizontal beam profiles used in pallet racking systems. These beams connect to upright columns and support pallet loads in warehouse storage systems.

Racking beams are widely used in distribution centers, warehouses, logistics hubs, manufacturing plants, and retail storage facilities.

Production Specifications

Specification Typical Value
Production Speed 10–18 m/min
Forming Stations 16–24 stations
Material Thickness Range 1.5–3.0 mm
Coil Width 150–400 mm
Coil Weight Capacity 5–10 tons
Cut Length Tolerance ±1 mm
Minimum Beam Length 600 mm
Maximum Beam Length Unlimited

Racking beam machines may include punching systems for beam connectors and end bracket installation.

Material Compatibility

Material Type Supported
Galvanized Steel Yes
Cold Rolled Steel Yes
High Strength Structural Steel Yes
Pre-painted Steel Optional
Stainless Steel Limited

High-strength structural steel is typically used for load-bearing beam profiles.

Material Strength

Property Typical Range
Yield Strength G350 – G550
Tensile Strength Up to 600 MPa
Coating Types Galvanized Z120 – Z275

Structural steel ensures beams can support heavy pallet loads.

Machine Frame Construction

Component Specification
Frame Type Heavy duty welded structural steel frame
Frame Plate Thickness 20–28 mm
Machine Base Reinforced fabricated steel base
Frame Alignment Precision machined mounting surfaces
Machine Weight 12–22 tons

The reinforced machine frame provides stability when forming structural beam profiles.

Roll Tooling Specifications

Specification Typical Value
Roller Material GCr15 bearing steel
Heat Treatment HRC 58–62
Roller Diameter 90–130 mm
Shaft Diameter 85–110 mm
Shaft Material 40Cr alloy steel
Surface Finish Hard chrome plating
Roll Pass Design Beam profile forming system
Forming Stages 16–24 stations

Roll tooling gradually forms steel strip into structural racking beam profiles.

Drive System

Component Specification
Drive Type Gearbox drive system
Main Motor 15–30 kW
Drive Ratio 1:20
Transmission Heavy duty industrial gearbox
Lubrication Oil bath gearbox

High torque drive systems ensure consistent forming performance.

Hydraulic Cutting System

Component Specification
Cutting Type Hydraulic flying cut
Blade Material Cr12 tool steel
Cutting Accuracy ±1 mm
Hydraulic Pressure 14–20 MPa
Hydraulic Motor 5.5–7.5 kW

Hydraulic cutting systems ensure accurate beam lengths.

Punching System

Component Specification
Punch Type Hydraulic punching system
Application Beam connector holes or end bracket holes
Punch Capacity 30–60 tons
Punching Speed Synchronized with forming line

Punching systems allow beam connection components to be installed during assembly.

Control System

Component Specification
PLC Siemens / Mitsubishi / Delta
HMI Touch screen control interface
Length Measurement Rotary encoder system
Control Accuracy ±1 mm
Automation Fully automatic production line

Control functions include:

Automatic length control
Punching position control
Batch production programming
Production monitoring
Fault diagnostics

Electrical Specifications

Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial enclosure
Protection Overload protection and circuit breakers

Machine Layout Dimensions

Parameter Value
Machine Length 14–20 m
Machine Width 2–2.5 m
Machine Height 1.8–2.3 m
Total Production Line Length 22–32 m

Typical production line configuration:

Uncoiler → Leveling System → Punching System → Roll Forming Machine → Hydraulic Cutting → Run-out Table

Coil Handling Equipment

Specification Value
Uncoiler Type Hydraulic decoiler
Coil Capacity 5–10 tons
Coil Inner Diameter 450–550 mm
Coil Outer Diameter Up to 1600 mm
Expansion Type Hydraulic expansion system

Optional Equipment

Equipment Description
Automatic Stacker Beam stacking system
Servo Feeder Precision feeding system
Coil Car Automatic coil loading system
Connector Punching Beam connector hole punching
Remote PLC Monitoring Remote diagnostics and monitoring

These systems improve automation and production efficiency.

Installation Requirements

Requirement Typical
Foundation Reinforced concrete foundation
Floor Load Capacity 12–22 tons
Electrical Connection Three phase industrial power supply
Air Supply Optional for punching systems
Installation Time 3–4 days

Maintenance Requirements

Component Maintenance Interval
Gearbox Oil 6 months
Bearings 6 months
Hydraulic Oil 12 months
Punch Tool Inspection Monthly
Roll Tooling Inspection Monthly

Routine maintenance ensures reliable beam production.

Production Capacity Example

Production Speed Output
10 m/min 600 m/hour
15 m/min 900 m/hour
18 m/min 1080 m/hour

Production capacity depends on beam profile design and material thickness.

Warehouse Beam Profile Information

Specification Value
Profile Type Pallet rack beam profile
Typical Height 80–120 mm
Material Thickness 1.5–3.0 mm
Typical Lengths 1–3 meters

Beam profiles support pallets and goods stored in warehouse racking systems.

Machine Standards

Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Electrical Compliance Industrial electrical safety standards

Racking beam machines must meet structural manufacturing standards for load-bearing components.

Shipping Information

Specification Value
Container Size 40 ft container
Shipping Weight 14–24 tons
Packaging Industrial export packing

Typical Machine Price Range

Machine Type Price Range
Basic Line $110,000 – $170,000
Automatic Beam Line $170,000 – $240,000
High Speed Automated Line $280,000+

Pricing depends on punching systems, automation level, and production capacity.

Applications

Industry Use
Warehousing Pallet rack storage systems
Logistics Centers Distribution storage systems
Retail Distribution Inventory racking systems
Industrial Facilities Heavy duty storage racks

Warehouse racking beam roll forming machines are widely used by storage system manufacturers producing horizontal beams used in pallet rack and warehouse storage structures.