Wave Tile Roof Roll Forming Machine Data Sheet | Specifications & Capacity

Wave Tile Roof Roll Forming Machine Technical Data Sheet

Machine Overview

Parameter Specification
Machine Name Wave Tile Roof Roll Forming Machine
Profile Produced Wave Tile Metal Roof Panel
Machine Type Roll forming machine with hydraulic tile pressing system
Production Application Residential roofing, decorative roofing, architectural roofing systems
Manufacturing Process Cold roll forming with hydraulic wave tile pressing
Production Environment Factory production line

The wave tile roof roll forming machine produces metal roofing panels with a wave-shaped tile pattern that replicates the appearance of traditional clay roof tiles. These roofing panels are widely used in residential housing and architectural roofing applications.

Wave tile metal roofing systems combine the visual appearance of tile roofing with the durability, corrosion resistance, and lightweight advantages of metal roofing.

Production Specifications

Specification Typical Value
Production Speed 3–8 m/min
Forming Stations 16–22 stations
Material Thickness Range 0.35–0.6 mm
Coil Width 1000–1250 mm
Coil Weight Capacity 5–10 tons
Cut Length Tolerance ±1 mm
Minimum Panel Length 800 mm
Maximum Panel Length Unlimited

Production speed depends on the tile pressing cycle time.

Material Compatibility

Material Type Supported
Galvanized Steel Yes
Pre-painted Steel Yes
Galvalume Steel Yes
Aluminum Optional
Stone Coated Steel Optional

Wave tile roofing panels are typically manufactured from color coated steel coils.

Material Strength

Property Typical Range
Yield Strength G250 – G550
Tensile Strength Up to 550 MPa
Coating Types Z275 galvanized, AZ150 Galvalume, polyester paint, PVDF coatings

Protective coatings provide corrosion resistance and long-term durability.

Machine Frame Construction

Component Specification
Frame Type Heavy duty welded structural steel frame
Frame Plate Thickness 16–25 mm
Machine Base Reinforced fabricated steel base
Frame Alignment Precision machined mounting surfaces
Machine Weight 10–18 tons

The rigid frame structure ensures stable forming and tile pressing operations.

Roll Tooling Specifications

Specification Typical Value
Roller Material GCr15 bearing steel
Heat Treatment HRC 58–62
Roller Diameter 70–90 mm
Shaft Diameter 75–90 mm
Shaft Material 40Cr alloy steel
Surface Finish Hard chrome plating
Roll Pass Design Progressive wave tile forming
Forming Stages 16–22 stations

Roll tooling forms the base panel profile before the tile pressing stage.

Tile Pressing System

Component Specification
Press Type Hydraulic tile pressing system
Press Pressure 8–16 MPa
Press Cycle Time 2–4 seconds
Tile Pattern Wave tile pattern
Press Control PLC controlled

The hydraulic press creates the wave-shaped tile pattern along the roof panel.

Drive System

Component Specification
Drive Type Chain drive / gearbox drive
Main Motor 7.5–11 kW
Drive Ratio 1:20
Transmission Industrial gearbox
Lubrication Oil bath gearbox

The drive system ensures stable forming and material feeding.

Hydraulic Cutting System

Component Specification
Cutting Type Hydraulic stop shear
Blade Material Cr12 tool steel
Cutting Accuracy ±1 mm
Hydraulic Pressure 10–16 MPa
Hydraulic Motor 4–5.5 kW

Stop shear cutting ensures accurate panel lengths and clean panel edges.

Control System

Component Specification
PLC Siemens / Delta / Mitsubishi
HMI Industrial touch screen interface
Length Measurement Rotary encoder system
Control Accuracy ±1 mm
Automation Fully automatic production

Control functions include:

Automatic panel length control
Tile press synchronization
Batch production programming
Fault monitoring and emergency stop

Electrical Specifications

Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial enclosure
Protection Overload protection and circuit breakers

Machine Layout Dimensions

Parameter Value
Machine Length 10–16 m
Machine Width 1.6–2.2 m
Machine Height 1.6–2.2 m
Total Production Line Length 18–28 m

Typical production line configuration:

Hydraulic Uncoiler → Roll Forming Machine → Hydraulic Tile Press → Hydraulic Shear → Run-out Table

Coil Handling Equipment

Specification Value
Uncoiler Type Hydraulic decoiler
Coil Capacity 5–10 tons
Coil Inner Diameter 450–550 mm
Coil Outer Diameter Up to 1500 mm
Expansion Type Hydraulic expansion system

Optional Equipment

Equipment Description
Automatic Stacker Automated panel stacking system
Coil Car Automatic coil loading system
Protective Film Laminator Protective film application
Automatic Packaging System Panel packaging system
Remote PLC Monitoring Remote diagnostics and monitoring

Installation Requirements

Requirement Typical
Foundation Reinforced concrete floor
Floor Load Capacity 8–12 tons
Electrical Connection Three phase industrial power supply
Air Supply Optional
Installation Time 3–4 days

Maintenance Requirements

Component Maintenance Interval
Gearbox Oil Every 6 months
Bearings Every 6 months
Hydraulic Oil Every 12 months
Tile Press Inspection Monthly

Routine maintenance ensures consistent tile pattern formation and reliable machine operation.

Production Capacity Example

Production Speed Output
3 m/min 180 m/hour
5 m/min 300 m/hour
8 m/min 480 m/hour

Actual production output depends on tile pressing cycle time and panel length.

Wave Tile Profile Information

Specification Value
Coverage Width 900–1100 mm
Tile Height 25–40 mm
Tile Pitch 300–350 mm
Typical Gauge 0.35–0.55 mm

Wave tile metal roofing panels replicate traditional curved clay tiles while providing the durability and lightweight characteristics of metal roofing.

Machine Standards

Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Electrical Compliance Industrial electrical safety standards

Shipping Information

Specification Value
Container Size 40 ft container
Shipping Weight 14–22 tons
Packaging Industrial export packing

Typical Machine Price Range

Machine Type Price Range
Standard Line $60,000 – $95,000
Automatic Line $95,000 – $135,000
High Capacity Line $140,000+

Pricing depends on automation level, tile press configuration, and machine capacity.

Applications

Industry Use
Residential Roofing Houses and residential developments
Architectural Roofing Decorative roof systems
Commercial Buildings Hotels and resorts
Residential Projects Large housing developments

Wave tile metal roofing panels are widely used worldwide due to their decorative appearance, long service life, and lightweight structure compared to traditional clay roof tiles.