Window Frame Roll Forming Machine Data Sheet | Technical Specifications
Window Frame Roll Forming Machine Technical Data Sheet
Machine Overview
Parameter Specification
Machine Name Window Frame Roll Forming Machine
Profile Produced Steel Window Frame Profiles
Machine Type Single profile / adjustable window frame roll forming machine
Production Application Steel window frames for residential, commercial, and industrial buildings
Manufacturing Process Continuous cold roll forming
Production Environment Factory production line / window frame manufacturing facility
The window frame roll forming machine produces steel window frame profiles used in residential housing, commercial buildings, and industrial structures. These frames provide structural support for window installations and are widely used in steel building systems and prefabricated construction.
Steel window frame production is common in construction projects, modular buildings, industrial facilities, and prefabricated housing.
Production Specifications
Specification Typical Value
Production Speed 8–20 m/min
Forming Stations 16–24 stations
Material Thickness Range 0.6–1.5 mm
Coil Width 120–400 mm
Coil Weight Capacity 3–6 tons
Cut Length Tolerance ±1 mm
Minimum Frame Length 500 mm
Maximum Frame Length Unlimited
Window frame machines are designed to produce accurate profiles with consistent dimensions and high production efficiency.
Material Compatibility
Material Type Supported
Galvanized Steel Yes
Cold Rolled Steel Yes
Pre-painted Steel Optional
Stainless Steel Optional
Aluminum Limited
Galvanized steel is commonly used for window frames because it provides corrosion resistance and long service life.
Material Strength
Property Typical Range
Yield Strength G250 – G550
Tensile Strength Up to 550 MPa
Coating Types Galvanized Z120 – Z275
High-strength steel ensures durable and stable window frame structures.
Machine Frame Construction
Component Specification
Frame Type Heavy duty welded structural steel frame
Frame Plate Thickness 16–22 mm
Machine Base Fabricated steel base frame
Frame Alignment Precision machined mounting surfaces
Machine Weight 6–12 tons
The rigid machine frame ensures stable forming of precise window frame profiles.
Roll Tooling Specifications
Specification Typical Value
Roller Material GCr15 bearing steel
Heat Treatment HRC 58–62
Roller Diameter 70–100 mm
Shaft Diameter 70–85 mm
Shaft Material 40Cr alloy steel
Surface Finish Hard chrome plating
Roll Pass Design Window frame forming system
Forming Stages 16–24 stations
Roll tooling gradually forms the steel strip into window frame channel profiles.
Drive System
Component Specification
Drive Type Gearbox drive system
Main Motor 7.5–15 kW
Drive Ratio 1:20
Transmission Industrial gearbox
Lubrication Oil bath gearbox
Gearbox drive systems provide smooth and stable forming for precision profiles.
Hydraulic Cutting System
Component Specification
Cutting Type Hydraulic flying cut or post cut
Blade Material Cr12 tool steel
Cutting Accuracy ±1 mm
Hydraulic Pressure 12–18 MPa
Hydraulic Motor 4–5.5 kW
Hydraulic cutting systems ensure accurate frame lengths during production.
Control System
Component Specification
PLC Siemens / Mitsubishi / Delta
HMI Touch screen control interface
Length Measurement Rotary encoder system
Control Accuracy ±1 mm
Automation Fully automatic production
Control functions include:
Automatic length control
Batch production programming
Production monitoring
Fault diagnostics
Emergency stop system
Electrical Specifications
Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial enclosure
Protection Overload protection and circuit breakers
Machine Layout Dimensions
Parameter Value
Machine Length 8–14 m
Machine Width 1.6–2.2 m
Machine Height 1.6–2 m
Total Production Line Length 14–22 m
Typical production line configuration:
Uncoiler → Leveling System → Punching System → Roll Forming Machine → Hydraulic Cutting → Run-out Table
Coil Handling Equipment
Specification Value
Uncoiler Type Hydraulic decoiler
Coil Capacity 3–6 tons
Coil Inner Diameter 450–550 mm
Coil Outer Diameter Up to 1400 mm
Expansion Type Hydraulic expansion system
Optional Equipment
Equipment Description
Punching System Window fixing holes and slots
Automatic Stacker Frame stacking system
Servo Feeder Precision feeding system
Coil Car Automatic coil loading system
Remote PLC Monitoring Remote diagnostics and monitoring
Punching systems allow window frames to be produced with mounting holes and fixing slots.
Installation Requirements
Requirement Typical
Foundation Reinforced concrete foundation
Floor Load Capacity 6–12 tons
Electrical Connection Three phase industrial power supply
Air Supply Optional for punching systems
Installation Time 2–3 days
Maintenance Requirements
Component Maintenance Interval
Gearbox Oil 6 months
Bearings 6 months
Hydraulic Oil 12 months
Roll Tooling Inspection Monthly
Routine maintenance ensures reliable machine operation and long tooling life.
Production Capacity Example
Production Speed Output
8 m/min 480 m/hour
12 m/min 720 m/hour
20 m/min 1200 m/hour
Production capacity depends on material thickness and frame profile complexity.
Window Frame Profile Information
Specification Value
Profile Type Steel window frame channel
Typical Width 60–100 mm
Material Thickness 0.6–1.5 mm
Typical Lengths 1–3 meters
Window frame profiles provide structural support and installation surfaces for window systems in buildings.
Machine Standards
Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Electrical Compliance Industrial electrical safety standards
Shipping Information
Specification Value
Container Size 40 ft container
Shipping Weight 8–14 tons
Packaging Industrial export packing
Typical Machine Price Range
Machine Type Price Range
Basic Line $50,000 – $80,000
Automatic Frame Line $80,000 – $120,000
High Speed Automatic Line $140,000+
Pricing depends on punching systems, automation level, and production speed.
Applications
Industry Use
Residential Construction Steel window frame production
Commercial Buildings Window frame systems
Industrial Facilities Metal window installations
Prefabricated Buildings Modular construction systems
Window frame roll forming machines are widely used by construction material manufacturers because they produce strong, accurate steel frames used in modern building window systems.