The United Arab Emirates is one of the fastest-growing markets for steel roofing, cladding, decking, cold-formed steel and architectural metal products. With thousands of roll forming machines operating across Dubai, Abu Dhabi, Sharjah, Ajman, and Ras Al-Khaimah, factories need reliable servicing, electrical repairs, machine setup, and preventive maintenance to keep production running at full speed.

Machine Matcher provides full roll forming machine servicing and maintenance in the UAE, supporting all brands from China, Turkey, Europe, and the United States. With global engineering teams and 24/7 remote diagnostics, we help UAE manufacturers avoid downtime, improve panel quality, and extend the life of their machines.

1. Complete Servicing & Repair for Roll Forming Machines in the UAE

Machine Matcher technicians support every major roll forming machine type used in the UAE, including:

• Trapezoidal roofing panel machines

• Corrugated roof panel lines

• Standing seam & zip panel machines

• PBR / R-panel roof panel machines

• C & Z purlin machines

• Gutter & flashing machines

• Decking lines (50/75 mm, composite deck)

• Light gauge steel frame (LSF) machines

• Cable tray roll forming machines

• Strut channel machines

• Special custom-profile roll formers

Whether you have a newly delivered Chinese machine in Jebel Ali or a 15-year-old European line in Abu Dhabi, we can service it, repair it, or fully modernise it.

2. Electrical Services for Roll Forming Machines in the UAE

Electrical faults are the most common cause of machine downtime in the UAE, especially due to heat, dust, unstable power, or incorrect installation. We provide:

✔ PLC diagnostics & reprogramming

Support for Siemens, Omron, Delta, Mitsubishi, ABB, Schneider, Allen-Bradley and more.

✔ VFD & motor drive repairs

Resetting parameters, replacing drives, harmonics testing, and tuning for better length accuracy.

✔ Fault-finding: sensors, encoders, switches

We handle proximity sensors, photo eyes, encoder calibration, emergency stops, and limit switches.

✔ Control panel upgrades

Replacing old, unsafe, or Chinese-standard panels with UAE-compliant components.

✔ Surge protection & grounding improvements

Essential for UAE industrial zones where voltage fluctuations are common.

✔ Full rewiring & cable management

Professional rewiring using proper standards, cable trays, labelling, and terminal marking.

We also bring machines up to UAE safety standards, including door interlocks, E-stop safety relays, and overload protection.

3. Mechanical & Hydraulic Repairs

Machine Matcher engineers provide on-site inspection and repair for:

Mechanical:

• Gearboxes

• Chains, sprockets & couplings

• Roller stations

• Misalignment & tracking issues

• Shaft bearings

• Roll tooling setup

• Strip guides & entry guides

Hydraulic:

• Hydraulic pumps

• Pressure testing

• Valve block repairs

• Hydraulic shears

• Punching units

• Cooling systems (critical in UAE temperatures)

Heat and dust can damage hydraulics quickly — our technicians ensure your system stays clean, cool, and stable.

4. Machine Setup & Commissioning in UAE Factories

Many UAE factories import machines from China or Turkey, but installation is often incomplete or incorrect. Machine Matcher provides:

• Full machine installation

• Tooling alignment & levelling

• Cut-length calibration

• Encoder setup

• Hydraulic testing

• Operator training

• Safety checks

• First coil test & production run

This ensures your machine runs accurately, safely, and at full speed from day one.

5. 24/7 Remote Support for UAE Customers

We offer a global technical support desk with:

• Video troubleshooting

• PLC fault decoding

• VFD parameter help

• Sensor/encoder alignment guidance

• Mechanical inspections via camera

• Full written reports within hours

Most electrical and setup issues are resolved without needing an engineer to visit, which saves time and costs.

6. Preventive Maintenance Programs in the UAE

To avoid breakdowns during peak production, we provide:

✔ Monthly checks

✔ Quarterly maintenance

✔ Annual full service

✔ Lubrication schedules

✔ VFD & PLC backups

✔ Roll tooling inspection & straightness tests

✔ Machine health reports & upgrade recommendations

Preventive maintenance is essential in the UAE climate, where heat, dust, and long production hours accelerate wear.

7. Why UAE Manufacturers Choose Machine Matcher

• Electrical, mechanical & hydraulic specialists

• Experienced with Chinese, Turkish, European & American machines

• 24/7 global remote technical support

• Fast on-site deployment

• Wide experience in UAE roofing, purlin, decking & LSF industries

• Ability to upgrade control panels to UAE standards

• Affordable service packages

• Spare parts sourcing and machine inspections

We support factories in Dubai Industrial City, Jebel Ali Free Zone, Sharjah Industrial Area, Abu Dhabi Industrial City, and across all Emirates.