1.5” Form deck roll forming machine Florida

The 1.5” form deck roll forming machine is a high-performance industrial machine designed to produce 1.5-inch profile form decks efficiently and accurately. These form decks are widely used in construction projects for concrete reinforcement in floors and roofs. This machine is engineered to meet the demands of Florida's construction industry, ensuring compliance with local building codes and standards while providing exceptional durability and versatility.

Key Features of the Machine

1. Precision Engineering: Designed to create 1.5” profiles with exact dimensions, ensuring compatibility with construction standards.
2. High-Speed Production: Capable of producing form decks at high speeds, ideal for large-scale construction projects.
3. Customizable Profiles: Accommodates various profile lengths and widths as required.
4. Durable Build: Made with robust materials to withstand heavy-duty operations in Florida's humid and coastal environments.
5. Ease of Operation: Features user-friendly controls for efficient operation, reducing the need for specialized training.

Machine Specifications

1. Roller Materials: High-grade chrome-plated steel rollers for precision forming and durability.
2. Frame Size: Heavy-duty steel frame with reinforced support for stable operation.
3. Motors: High-power industrial motors (customizable voltage for Florida’s power supply standards).
4. Punching and Notching System: Integrated hydraulic punching and notching for precision cutouts, ideal for concrete reinforcement requirements.
5. PLC System: Advanced programmable logic controller (PLC) for automation and operational efficiency.
6. Machine Speed: Up to 30-40 meters per minute (adjustable based on requirements).
7. Hydraulic Cutting System: High-speed hydraulic cutting for clean and precise cuts.
8. Safety Guards: Equipped with safety enclosures and emergency stop mechanisms for operator protection.
9. Profile Range:
   • Material: Galvanized steel, aluminum, or stainless steel.
   • Width: Adjustable to accommodate different project specifications.
   • Material Thickness: Supports thickness ranges from 0.8mm to 1.5mm.
10. Optional Add-ons:
    • Automatic stackers.
    • Uncoilers and recoilers.
    • Coil car tippers.
    • Remote PLC operation.

Applications in Florida

1. Commercial Buildings: Used in large-scale commercial projects for concrete floors and roofing systems.
2. Residential Projects: Provides reinforcement for modern residential structures.
3. Industrial Facilities: Suitable for warehouses, factories, and storage units.
4. Coastal Construction: The galvanized steel profiles resist corrosion, making them ideal for Florida’s coastal regions.

Setup and Installation

1. Site Preparation: Ensure adequate space for machine installation and operation.
2. Power Connection: Customize power settings for Florida's standard voltage (typically 220V or 380V).
3. Trial Runs: Perform trial production runs to calibrate the machine for precise profiles.
4. Operator Training: Provide on-site training for operators to maximize efficiency and safety.

Maintenance Requirements

1. Regular lubrication of moving parts.
2. Inspection of rollers and cutting blades for wear and tear.
3. Periodic cleaning to prevent corrosion in Florida’s humid climate.
4. Software updates for the PLC system, ensuring optimized performance.

Question and Answer Section

Q1: What materials can the 1.5” form deck roll forming machine handle?
A1: The machine is designed to process galvanized steel, aluminum, and stainless steel, with a thickness range of 0.8mm to 1.5mm.

Q2: Is the machine suitable for Florida's construction regulations?
A2: Yes, the machine produces profiles that meet Florida’s construction codes, especially for concrete reinforcement applications.

Q3: Can this machine handle high humidity and coastal conditions?
A3: Absolutely. The machine features corrosion-resistant components, ensuring durability in Florida’s humid and coastal regions.

Q4: How fast can the machine produce form decks?
A4: The machine operates at speeds of up to 30-40 meters per minute, which can be adjusted based on project requirements.

Q5: What optional features can be added?
A5: Optional features include automatic stackers, uncoilers, coil car tippers, and remote PLC systems for enhanced functionality.

Q6: What is the estimated maintenance cost?
A6: Maintenance costs are relatively low and include periodic lubrication, roller inspection, and PLC software updates.

Q7: Can I operate the machine with Florida’s standard power supply?
A7: Yes, the machine is customizable for Florida’s voltage standards (220V/380V).