The 1' Form Deck Roll Forming Machine is a high-performance industrial tool designed for manufacturing form decking panels commonly used in construction for concrete slabs and roofing applications. This machine produces durable, precision-engineered decking panels that comply with structural standards. Ideal for construction projects in Florida, where building codes and environmental factors require durable and corrosion-resistant materials, the machine ensures high efficiency and accuracy.

Key Features

• Customizable Profiles: Supports various profile sizes tailored to specific project requirements.
• Durable Construction: Built with high-grade steel to ensure longevity and consistent performance.
• User-Friendly Operation: Equipped with a PLC control system for easy adjustments and automation.
• High Production Speed: Optimized to meet the demands of large-scale projects.
• Energy Efficiency: Designed to minimize power consumption without compromising performance.

Specifications

• Roller Materials: High-strength, heat-treated steel with chrome plating to prevent corrosion and extend tool life.
• Frame Size: Heavy-duty, welded steel frame ensuring stability during operation.
• Motor Power: Main motor (15-20 HP) and hydraulic motor (5-7.5 HP), depending on customization.
• PLC Control System: Siemens or Mitsubishi PLC with touchscreen interface.
• Machine Speed: Up to 20-30 meters per minute (adjustable based on material and profile).
• Profile Sizes: Supports panel width of 12 inches (1 foot) and customizable depths as per requirements.
• Material Thickness: Compatible with steel coils ranging from 0.8 mm to 1.5 mm (22-16 gauge).
• Cutting System: Hydraulic cutting with precise tolerances (+/- 1 mm).
• Safety Features: Includes safety guards and emergency stop functions.
• Power Requirements: 220V/380V/440V, 50Hz/60Hz (as per Florida’s electrical standards).
• Optional Extras: Uncoilers, automatic stackers, coil cars, and remote operation systems.

Applications

• Construction of reinforced concrete floors.
• Roofing in commercial and residential buildings.
• Infrastructure projects such as bridges and industrial plants.

Setup and Installation

1. Site Preparation: Ensure a level and reinforced surface for the machine installation.
2. Electrical Connection: Match the power supply to local Florida standards.
3. Trial Run: Test the machine with a sample coil to calibrate settings.
4. Operator Training: Provide training for machine operation and maintenance.

Maintenance Requirements

• Daily Checks: Inspect rollers, cutting blades, and the PLC system for wear or damage.
• Lubrication: Regularly lubricate moving parts to ensure smooth operation.
• Cleaning: Remove debris and residue to prevent buildup on rollers and the cutting system.
• Annual Servicing: Schedule professional maintenance to address any wear or mechanical issues.

Question and Answer Section

Q: What materials can this machine process?
A: The machine is compatible with galvanized steel, stainless steel, and other metal coils typically used in Florida’s construction industry.

Q: How can I customize the profile for Florida building standards?
A: The machine supports customizable profiles. Share your specific requirements with the manufacturer, and they will configure the machine accordingly.

Q: What is the average production capacity?
A: Depending on the material and profile, the machine can produce up to 20-30 meters per minute, suitable for medium to large projects.

Q: Is the machine energy-efficient?
A: Yes, the machine is designed with energy-efficient motors to minimize electricity costs while maintaining high performance.

Q: How does it comply with Florida’s building codes?
A: The machine produces form decks that meet Florida’s structural and environmental standards, ensuring durability and strength.

Q: Can I finance this machine?
A: Many suppliers offer financing options. Check with the manufacturer or distributor for payment plans.

Q: What are the shipping and delivery times to Florida?
A: Shipping and delivery typically take 4-8 weeks, depending on customization and stock availability.

Q: What support is available after purchase?
A: Manufacturers usually provide installation assistance, training, and a warranty covering parts and labor.