1 inch metal deck cold roll forming machine Florida

The 1-inch metal deck cold roll forming machine is a robust and high-efficiency manufacturing solution designed to produce durable and precise 1-inch deck profiles. This machine is engineered for the demands of the Florida, USA construction market, where quality and speed are critical. It is ideal for manufacturing decking used in roofing and flooring systems, delivering consistent profiles for applications that require structural integrity and load distribution.

With its advanced chain-driven gearbox system and precision pre-flying shear cutting, the machine ensures smooth operation and minimal downtime. Its design incorporates 28 forming stations for optimal profile accuracy, while optional safety covers and emergency stops (E-Stops) provide enhanced operational safety.

Specifications

• Profile: 1-Inch Deck
• Coil Width: 48 inches
• Forming Speed: 60+ feet per minute
• Material Thickness: 18 gauge to 22 gauge
• Machine Weight: 20 tons
• Machine Footprint: 85 feet in length
• Main Power Supply: 480V, 3-phase, 60 Hz
• Motor Power: 32 horsepower
• Gearbox: Chain Drive
• Forming Stations: 28
• Cutting Type: Pre-Flying Shear
• Safety Features: Optional Safety Covers, E-Stops

Features and Benefits

1. High Speed and Efficiency
   With a forming speed of 60+ feet per minute, this machine enhances productivity, meeting the high-volume demands of the Florida market.
2. Precision Manufacturing
   The 28 forming stations ensure exact profile dimensions and uniformity, making it suitable for high-quality decking products.
3. Robust Power System
   Equipped with a 32-horsepower motor and 480V, 3-phase power, the machine handles heavy-duty production with ease.
4. Durable Construction
   Built with a 20-ton framework, this machine is designed to withstand rigorous production environments.
5. Advanced Cutting Technology
   The pre-flying shear cutting system allows continuous operation without the need to stop for cutting, ensuring uninterrupted production.
6. Safety First
   Optional safety covers and emergency stops enhance operator safety during operation, adhering to industry standards in Florida.
7. Versatility
   Supports a range of material thicknesses from 18g to 22g, accommodating different project specifications.

Applications

• Roofing systems
• Flooring systems
• Structural decking in commercial and industrial buildings
• Residential applications requiring strong and lightweight profiles

Setup and Maintenance

1. Setup
   • Ensure the machine is installed on a level surface to maintain alignment and precision.
   • Connect the machine to a 480V, 3-phase, 60Hz power supply.
   • Load the 48-inch wide coil onto the uncoiler.
   • Adjust forming stations and feed rollers to match the material thickness and profile requirements.
   • Test the pre-flying shear system for smooth operation before full production.
2. Maintenance
   • Regularly inspect the chain drive and lubrication system.
   • Tighten bolts and check for wear on forming rollers and stations.
   • Inspect the motor and gearbox for any irregularities.
   • Test E-Stops and safety covers periodically to ensure functionality.

Question and Answer Section

Q1: What materials can this machine process?
A: The machine is designed to process steel coils with thicknesses ranging from 18 gauge to 22 gauge.

Q2: What is the production capacity of this machine?
A: It can produce over 60 feet of 1-inch deck profiles per minute, making it suitable for high-volume manufacturing.

Q3: Can the machine accommodate different power supply systems?
A: This machine operates on 480V, 3-phase, 60Hz power, which is standard in the USA. Customizations can be made for other power requirements upon request.

Q4: Are there any optional add-ons available for this machine?
A: Yes, optional safety covers can be added for enhanced operator safety.

Q5: How long does it take to install the machine?
A: Installation typically takes 1–2 weeks, including alignment, testing, and operator training.

Q6: What industries are most suited for this machine in Florida?
A: The machine is ideal for construction industries, including commercial roofing and flooring projects where lightweight and durable decking is required.

Q7: Is technical support available for this machine?
A: Yes, full technical support, including remote troubleshooting and onsite assistance, is available.

Q8: What cutting technology does the machine use?
A: The machine features a pre-flying shear cutting system for precise, continuous operation without the need for stops.