The 2” Form Deck Roll Forming Machine is engineered to produce high-quality form deck profiles used in construction projects for concrete reinforcement and structural support. Its robust design ensures precision, durability, and efficiency, making it ideal for large-scale projects in Florida, where demand for commercial and industrial buildings is booming. The machine integrates advanced automation and safety features, ensuring seamless operation and compliance with industry standards.

This roll forming machine is specifically tailored to create 2-inch profiles that provide superior bonding with concrete and minimize deflection under heavy loads. With its adaptability and user-friendly design, it caters to construction companies, contractors, and steel deck manufacturers across Florida.

Specifications

• Roller Materials: High-grade chromium steel with heat-treated and polished finish for long-term durability and precise profiling.
• Punching and Notching System: Hydraulic or servo-driven system for precise notches and holes as required by design.
• Drive System: Servo motor-driven system for high-speed performance.
• Cutting System: Hydraulic cutting with pre-cut and post-cut options, ensuring smooth edges and precision.
• Frame Size: Heavy-duty steel frame with a reinforced structure for stability and vibration-free operation.
• Motors: Energy-efficient motors designed to handle Florida’s power supply standards (220V/60Hz or customized as per user requirements).
• PLC System: Advanced Programmable Logic Controller (PLC) with a touchscreen interface for operational control and troubleshooting.
• Machine Speed: Up to 40m/min (adjustable based on profile complexity and material thickness).
• Profile Width: Customizable to meet the specific project needs (typical width: 24-36 inches).
• Material Compatibility: Suitable for galvanized steel, aluminum, and stainless steel with a thickness range of 0.6mm to 1.2mm.
• Safety Features: Enclosed safety guards, emergency stop buttons, and overload protection for safe operation.

Profile Description

• Material: Galvanized steel, stainless steel, or aluminum.
• Thickness: 0.6mm–1.2mm, adaptable to project requirements.
• Width: 24 to 36 inches (customizable).
• Market Size: Widely used in commercial and industrial construction sectors in Florida.
• Industries: Construction, roofing, structural engineering, and prefabricated building sectors.
• Popular Countries for Use: United States, particularly Florida for its robust construction industry.

Extras

• Stackers: For automatic collection and organization of finished profiles.
• Remote PLC Systems: Enables monitoring and control from a distance.
• Uncoilers and Recoilers: For efficient handling of raw materials.
• Automatic Leveling Systems: Ensures smooth feeding of the steel coil into the machine.

Setup and Installation Process

1. Site Preparation: Ensure sufficient space and a stable foundation for the machine.
2. Electrical Connections: Match the local power supply specifications in Florida (220V/60Hz or as required).
3. Calibration: Set up the rollers, cutting, and punching systems according to the desired profile.
4. Trial Run: Conduct a test run with sample material to ensure quality and accuracy.
5. Training: Provide operator training to ensure safe and efficient machine usage.

Maintenance Requirements

• Regular lubrication of rollers and moving parts.
• Inspection of hydraulic systems for leaks.
• Software updates for the PLC system.
• Replacement of worn-out rollers or blades to maintain profile precision.
• Routine cleaning to remove debris and ensure smooth operation.

Question and Answer Section

Q1: What is the production capacity of the 2” Form Deck Roll Forming Machine?
A1: The machine can produce up to 40 meters per minute, depending on the material thickness and profile complexity.

Q2: Can this machine handle Florida’s humidity and coastal weather conditions?
A2: Yes, the machine is designed with anti-corrosion coatings and materials to withstand humid and coastal climates like those in Florida.

Q3: Is it possible to customize the profile width for specific projects?
A3: Absolutely. The machine can be customized to produce profiles of varying widths, typically ranging from 24 to 36 inches.

Q4: What materials are compatible with this machine?
A4: The machine is compatible with galvanized steel, aluminum, and stainless steel, with a thickness range of 0.6mm to 1.2mm.

Q5: How long does it take to install and set up the machine?
A5: Installation and setup typically take 2-3 days, depending on the site’s readiness and power availability.

Q6: Does the machine come with a warranty?
A6: Yes, the machine typically comes with a 1-year warranty, covering parts and manufacturing defects.

Q7: Are spare parts readily available in Florida?
A7: Spare parts can be shipped quickly to Florida, and local distributors often carry common replacement components.

Q8: What safety measures are included?
A8: The machine is equipped with enclosed safety guards, emergency stop buttons, and overload protection to ensure operator safety.