The 2x4 inch tube cold roll forming machine is designed for creating precision 2x4 steel tubes efficiently. These machines are commonly used in the construction, automotive, and manufacturing industries for structural and framing applications. The cold roll forming process ensures smooth finishes, high structural integrity, and dimensional accuracy, making the resulting products ideal for Florida’s construction needs, particularly in hurricane-prone areas where strength and durability are crucial.

This machine can process various materials, including galvanized steel, carbon steel, and stainless steel, to produce rectangular tubes of consistent quality. Its advanced features like automation and precise cutting ensure high productivity and minimal waste.

Specifications

1. Materials:
   • Galvanized Steel
   • Carbon Steel
   • Stainless Steel
   • Material Thickness: 1.0 mm - 4.0 mm
2. Forming Size:
   • Tube Dimension: 2x4 inches (Rectangular)
3. Machine Components:
   • Roller Materials: High-grade GCr15 steel with heat treatment for wear resistance
   • Cutting System: Hydraulic cutting with a precision tolerance of ±0.5 mm
   • Frame Structure: Heavy-duty steel frames for stability during operation
   • PLC Control System: Fully automated with touch-screen interface
   • Motors: High-efficiency servo motors
   • Power Requirements: 480V/60Hz (tailored for Florida’s power supply)
4. Speed:
   • Production Speed: 15-30 m/min
5. Additional Features:
   • Safety Guards and Enclosures: OSHA-compliant for operator safety
   • Lubrication System: Automatic for smoother operations
   • Quick Change Tooling: For efficient profile adjustments
6. Optional Extras:
   • Automatic Stacker
   • Decoiler and Recoiler
   • Remote PLC Monitoring System
   • Coil Car Tipper
   • Pre-punching and Notching Units

Setup and Installation Process

1. Pre-installation Requirements:
   • Secure a level industrial floor space.
   • Ensure power and air supply connections meet the machine's specifications.
2. Installation:
   • Position the machine on a stable base.
   • Connect the power and control system as per the manual.
   • Calibrate rollers for precise tube dimensions.
3. Training:
   • Operator training on PLC control and safety procedures.
   • Maintenance guidance.

Maintenance Requirements

1. Daily Checks:
   • Inspect rollers for wear and tear.
   • Ensure all bolts and nuts are tightened.
2. Weekly Maintenance:
   • Lubricate moving parts.
   • Clean debris from the cutting system.
3. Monthly Servicing:
   • Replace worn-out rollers or blades.
   • Test the PLC system for accuracy.
4. Annual Overhaul:
   • Full inspection and replacement of any critical components.

Question and Answer Section

Q1. What industries in Florida commonly use a 2x4 tube roll forming machine?

A: The construction, automotive, furniture, and industrial framing industries are key users. It’s particularly valuable in Florida for hurricane-resistant structures and robust framing.

Q2. Can the machine handle thicker materials for custom applications?

A: Yes, it can process materials up to 4.0 mm thick. Adjustments can be made for specific applications, ensuring flexibility in production.

Q3. How does the machine meet Florida’s power supply requirements?

A: The machine is designed to operate at 480V/60Hz, which aligns with Florida’s industrial power standards. Customizations are available if needed.

Q4. How does the hydraulic cutting system ensure precision?

A: The hydraulic cutting system is programmed via the PLC, ensuring cuts are accurate to ±0.5 mm, suitable for high-quality structural applications.

Q5. What are the delivery options to Florida?

A: Machines can be shipped via freight to major Florida ports such as Miami or Jacksonville. Delivery includes installation and operator training support.

Q6. Is it possible to produce other tube sizes on this machine?

A: Yes, the machine comes with quick-change tooling options, allowing you to produce multiple tube sizes with minimal downtime.

Q7. What support is available post-purchase?

A: Post-purchase support includes a warranty, on-site technician visits, and a dedicated helpline for troubleshooting.

Q8. Are financing options available?

A: Yes, financing options are available for buyers in Florida through local distributors or direct manufacturers.