3” form deck roll forming machine Florida

The 3” Form Deck Roll Forming Machine is engineered to produce high-quality, durable form deck panels with a depth of 3 inches, commonly used in construction projects like floors and roofs. The form deck profile is specifically designed to provide a sturdy base for poured concrete, increasing strength and reducing material costs. These machines are ideal for contractors and manufacturers in Florida who require consistent production with minimal waste, meeting the state’s construction and building codes.

This machine offers a blend of precision, speed, and ease of operation, making it a preferred choice for commercial and industrial construction projects. Its components ensure high-performance output while maintaining structural integrity, even under heavy loads.

Specifications

1. Roller Materials:
   • High-grade steel with hard chrome plating for durability and anti-corrosion.
2. Punching and Notching:
   • Optional hydraulic punching and notching systems for precise holes and cuts.
3. Frame Size:
   • Heavy-duty steel frame for stability and vibration reduction.
4. Motors:
   • Main drive motor: 15-20 HP (depending on customizations).
   • Hydraulic motor: 7.5-10 HP for cutting and punching operations.
5. PLC System:
   • User-friendly control panel with PLC (Programmable Logic Controller) for automation and error-free production.
6. Machine Speed:
   • Up to 15-25 meters per minute, adjustable to project requirements.
7. Safety Features:
   • Protective safety guards and emergency stop buttons.
8. Cutting System:
   • Hydraulic cutting with hardened steel blades for burr-free cuts.
9. Panel Dimensions:
   • Profile depth: 3 inches.
   • Width: Customizable, generally between 24-48 inches.
10. Material Compatibility:
    • Steel, aluminum, or galvanized sheets.
    • Material thickness: 0.7 mm to 1.5 mm.
11. Optional Add-ons:
    • Automatic stackers.
    • Coil car and tippers for efficient material loading.
    • Remote PLC operation.
12. Power Requirements:
    • 380V, 50Hz, or customized as per Florida’s industrial standards.
13. Size & Weight:
    • Dimensions: 10m x 1.5m x 1.5m (customizable).
    • Weight: 8-12 tons.

Benefits

• Durability: Built with heavy-duty materials to withstand rigorous use.
• Efficiency: High-speed production with minimal material waste.
• Precision: Ensures consistent profiles with exact dimensions.
• Versatility: Customizable settings to accommodate various project needs.
• Compliance: Meets Florida building standards, including wind load requirements for coastal areas.

FAQs (Questions and Answers)

Q1: What industries in Florida commonly use the 3” Form Deck Roll Forming Machine?

A1: The machine is widely used in the construction industry, especially for commercial buildings, parking garages, and industrial warehouses. It’s also common in high-rise projects where form decks are used for poured concrete flooring.

Q2: Can the machine handle Florida’s power supply standards?

A2: Yes, the machine can be customized to meet Florida's power supply standards (typically 220V or 380V, 60Hz).

Q3: Is the machine suitable for Florida’s humid and coastal environment?

A3: Absolutely. The machine is built with anti-corrosion materials and coatings, making it resistant to humidity and salty air prevalent in Florida.

Q4: Can the machine produce profiles of varying widths?

A4: Yes, the machine is fully customizable to produce profiles of different widths, commonly between 24-48 inches.

Q5: What maintenance is required for optimal performance?

A5: Regular lubrication of rollers and moving parts, periodic inspection of hydraulic systems, and cleaning the machine after use will ensure optimal performance.

Q6: How long does it take to set up and start production?

A6: Initial setup typically takes 1-2 days, including calibration and testing. Once set up, production can begin immediately.

Q7: Are training and installation services available in Florida?

A7: Yes, manufacturers or dealers often provide on-site installation and operator training for clients in Florida.

Q8: What is the average lifespan of the machine?

A8: With proper maintenance, the 3” Form Deck Roll Forming Machine can last 15-20 years.

Q9: Can I use recycled steel or aluminum sheets with this machine?

A9: Yes, as long as the material meets the required thickness and strength specifications, recycled materials can be used.

Q10: How can I order this machine in Florida?

A10: Contact local dealers or international manufacturers specializing in roll forming machines. You can also submit your requirements via platforms like Machine Matcher for quotes tailored to your project.