American Metal roofing roll forming

The American Metal Roofing Roll Forming Machine is a high-performance solution designed to manufacture metal roofing panels with precision and efficiency. Ideal for producing various profiles such as standing seam, PBR, corrugated, and ribbed panels, this machine meets the diverse demands of the roofing industry. Its advanced technology ensures consistent quality, robust durability, and seamless operation. Equipped with customizable features, it caters to small-scale fabricators and large-scale manufacturers.

This roll forming machine is widely used in industries such as residential and commercial construction, agricultural buildings, and industrial facilities. With its superior speed and user-friendly design, it allows manufacturers to achieve high productivity while reducing production costs.

Specifications

1. Roller Materials
   • Material: High-grade steel (GCr15) with hard chrome plating.
   • Hardness: HRC 58-62 for enhanced durability.
   • Roller Stations: 18-30 stations, depending on profile type.
2. Machine Frame
   • Material: Heavy-duty steel frame for vibration resistance.
   • Thickness: 16-20 mm for long-lasting performance.
3. Motors
   • Main Motor Power: 7.5 kW to 15 kW (varies by model).
   • Hydraulic Motor Power: 4 kW.
4. PLC System
   • Control System: Siemens/Delta for automation and precision.
   • Display: Touchscreen for user-friendly operation.
   • Languages Supported: Multi-language interface.
5. Machine Speed
   • Speed: 15-25 m/min for standard profiles.
   • Optional Speed Upgrade: Up to 40 m/min.
6. Cutting System
   • Type: Hydraulic cutting system.
   • Material: High-quality Cr12 mold steel with heat treatment.
   • Accuracy: ±1 mm.
7. Profile Dimensions
   • Material Thickness: 0.3-0.8 mm (customizable).
   • Panel Width: 300-1200 mm (depends on profile type).
   • Material Type: Galvanized steel, aluminum, pre-painted steel.
8. Safety Features
   • Safety guards and emergency stop buttons.
   • Overload protection for motors.
   • Enclosed control panels.
9. Optional Features
   • Uncoiler: 5-ton or 10-ton capacity.
   • Recoiler: Manual or automatic options.
   • Stacker: Automated stacking system.
   • Punching System: Hydraulic punching for panel customization.
   • Coil Car: Hydraulic coil loading for efficiency.
10. Machine Dimensions
    • Length: 8-12 m (varies by model).
    • Width: 1.5-2.2 m.
    • Height: 1.2-1.8 m.
    • Weight: 5-8 tons.

Frequently Asked Questions (FAQs)

1. What types of roofing profiles can this machine produce?
The American Metal Roofing Roll Forming Machine can produce a variety of profiles, including standing seam, PBR panels, corrugated panels, and ribbed panels. The machine can be customized to create additional profiles based on customer requirements.

2. What materials can be used with this machine?
This machine is compatible with galvanized steel, aluminum, pre-painted steel, and other metal sheets with thicknesses ranging from 0.3 mm to 0.8 mm.

3. Can the machine be customized for specific profiles?
Yes, the machine can be fully customized to produce specific roofing profiles. Customers can provide profile drawings for precise customization.

4. How long does it take to set up the machine?
Setup and installation typically take 2-3 days, depending on the complexity of the configuration. Technical support is available during the setup process.

5. What is the average production speed?
The standard production speed is 15-25 m/min. With optional upgrades, the speed can be increased to 40 m/min.

6. Is training provided for machine operation?
Yes, comprehensive training is provided for machine operation, maintenance, and troubleshooting. Training can be conducted on-site or remotely.

7. How do I maintain the machine?
Regular maintenance includes lubricating moving parts, checking the alignment of rollers, inspecting the cutting blades, and ensuring the PLC system is functioning correctly. A detailed maintenance guide is provided with the machine.

8. Does the machine come with a warranty?
Yes, the machine comes with a standard 1-year warranty, covering manufacturing defects. Extended warranties are available upon request.

9. What safety features are included?
The machine is equipped with safety guards, emergency stop buttons, and overload protection for the motors to ensure operator safety.

10. Can this machine handle different coil sizes?
Yes, the machine is compatible with various coil sizes and can be equipped with uncoilers and recoilers to accommodate coils up to 10 tons.

This American Metal Roofing Roll Forming Machine combines state-of-the-art technology with reliable performance, making it an excellent investment for businesses in the roofing industry.