Angle steel roll forming machine in the USA

An Angle Steel Roll Forming Machine is a specialized piece of equipment designed for the continuous production of steel angle profiles. These machines are widely used in construction, shelving, and various structural applications. Angle profiles, often referred to as "L-profiles," are known for their strength and versatility, making them ideal for support structures, framing, and brackets.

The machine operates by feeding steel coils through a series of rollers that progressively shape the material into the desired angle profile. With precise engineering, this roll forming machine ensures consistent quality, high efficiency, and minimal material waste.

Key Specifications

1. Material Compatibility:
   • Materials: Galvanized steel, stainless steel, carbon steel, aluminum.
   • Thickness Range: 0.5 mm - 3.0 mm.
   • Coil Width: Up to 600 mm (customizable).
2. Roller Materials:
   • High-grade chromium steel (heat-treated for durability).
   • Optional: Coated rollers for corrosion resistance.
3. Frame Structure:
   • Heavy-duty steel frame for stability.
   • Welded structure to minimize vibrations.
4. Motor and Power:
   • Main Motor: 7.5 kW to 15 kW (depending on production requirements).
   • Hydraulic Station Motor: 3.7 kW.
   • Voltage: 220V/380V/440V, 50Hz/60Hz (customizable).
5. Cutting System:
   • Type: Hydraulic or servo motor-driven cutting.
   • Material of Cutting Blade: Cr12MOV steel (heat-treated for durability).
   • Cutting Accuracy: ±1 mm.
6. Control System:
   • PLC control system (brands like Siemens or Delta).
   • HMI (Human Machine Interface) with touchscreen for user-friendly operation.
   • Remote diagnostics and software updates (optional).
7. Production Speed:
   • 15 m/min - 30 m/min (standard speed).
   • Optional high-speed models reaching up to 50 m/min.
8. Safety Features:
   • Emergency stop button.
   • Safety guards and enclosures.
   • Overload protection for motors.
9. Optional Add-Ons:
   • Automatic stackers for profile collection.
   • Coil car tippers for easier material loading.
   • Uncoilers and recoilers.
10. Dimensions and Weight:
    • Machine Size: Approximately 10m x 1.5m x 1.2m.
    • Weight: 8-10 tons (varies based on configuration).

Industries and Applications

• Construction: Support beams, structural components.
• Manufacturing: Custom brackets, framing systems.
• Storage Solutions: Shelving systems, racks.
• Automotive: Reinforcement components.

Setup and Installation

1. Delivery and Assembly:
   • The machine is shipped partially assembled.
   • On-site assembly and testing by certified technicians (optional in the USA).
2. Foundation Requirements:
   • Solid, vibration-free surface.
   • Adequate space for material handling.
3. Calibration and Testing:
   • Initial calibration for desired profile dimensions.
   • Trial runs to ensure precision and consistency.
4. Training:
   • Operator training on PLC usage and machine maintenance.

Maintenance Requirements

• Regular lubrication of rollers and moving parts.
• Inspection of hydraulic and electrical systems.
• Replacement of cutting blades when dull.
• Scheduled software updates for PLC (if applicable).

Question and Answer Section

1. What is the lead time for an Angle Steel Roll Forming Machine in the USA?
Lead times typically range from 8 to 12 weeks, depending on the configuration and customizations required.

2. Can the machine handle thicker steel materials?
Yes, the machine can be customized to handle materials up to 6.0 mm thick with reinforced rollers and motors.

3. What profiles can the machine produce?
The standard profile is an "L" shape, but the machine can be customized to produce angled profiles with variable widths and lengths.

4. Are there financing options available in the USA?
Yes, financing options are available through machine dealers and manufacturers. Many also offer leasing programs.

5. Is there a warranty?
Most manufacturers offer a 12 to 24-month warranty, covering parts and service, excluding consumables like cutting blades.

6. What certifications does the machine meet for the US market?
The machine complies with CE and ISO standards, ensuring safety and quality. Additional certifications (e.g., UL) can be provided upon request.

7. How can I get spare parts?
Spare parts are available through the manufacturer or authorized distributors in the USA. Some suppliers maintain local inventory for faster delivery.

8. What type of support is available after installation?
Manufacturers typically offer online support, on-site servicing, and operator training. Remote PLC diagnostics are also available.

9. Can the machine produce profiles for specific industries?
Yes, the machine can be tailored to produce profiles for specific applications, such as automotive or construction.

10. Is it possible to export profiles to other countries?
Absolutely. Profiles produced by these machines meet international standards, making them suitable for export.