Ceiling batten roll forming machine in the USA

Ceiling battens are essential in construction, particularly in ceiling frameworks, offering a durable and lightweight solution for suspended ceilings. A Ceiling Batten Roll Forming Machine is designed to efficiently produce high-quality ceiling battens at scale, ensuring consistent performance and dimensional accuracy.

Machine Description

A Ceiling Batten Roll Forming Machine is a specialized industrial equipment used to manufacture ceiling battens from materials such as galvanized steel or aluminum. The machine is engineered for high-speed production, ensuring precision and consistency across batches. Its modular design allows customization to accommodate various profile sizes, gauges, and materials.

This machine typically includes automatic feeding systems, hydraulic cutting mechanisms, and a user-friendly PLC control system for easy operation. With adjustable settings, manufacturers can produce battens in different dimensions and styles suitable for diverse ceiling applications.

Specifications

• Material:
  • Galvanized steel, aluminum
  • Thickness: 0.3mm - 0.8mm
  • Width: As per profile design
• Rollers:
  • Material: High-grade GCr15 steel with chrome plating
  • Number of roller stations: 10-20 (depending on profile complexity)
• Frame:
  • Structure: Welded steel with stress-relief treatment
  • Frame thickness: Robust design to minimize vibrations
• Motor & Drive:
  • Main motor: 7.5 kW (customizable)
  • Drive type: Chain or gearbox
• Cutting System:
  • Type: Hydraulic cutting
  • Blade material: Cr12 steel with heat treatment
• Control System:
  • PLC brand: Siemens or Mitsubishi
  • Interface: Touchscreen for easy operation
  • Features: Profile length adjustment, batch counting
• Machine Dimensions:
  • Length: 8-12 meters
  • Width: 1.5 meters
  • Height: 1.2 meters
• Production Speed:
  • Standard: 15-25 meters per minute
  • High-speed option: Up to 40 meters per minute
• Power Supply:
  • Voltage: 220V/380V, 50Hz/60Hz
  • Customizable for U.S. standards
• Optional Features:
  • Decoiler (manual or hydraulic)
  • Pre-punching system for holes or slots
  • Stacking system for automated collection

Applications

• Used in constructing suspended ceiling frameworks
• Provides structural support for plasterboards and ceiling panels
• Widely employed in residential, commercial, and industrial building projects

Benefits of Using a Ceiling Batten Roll Forming Machine

• High Precision: Consistently accurate profiles with minimal waste
• Efficiency: Automated processes for faster production
• Durability: High-quality components ensure long operational life
• Customization: Adjustable settings for different profile sizes
• Cost-Effective: Reduces material waste and labor costs

Question and Answer Section

Q1: What materials can the Ceiling Batten Roll Forming Machine process?
A1: The machine can process galvanized steel and aluminum, with thicknesses ranging from 0.3mm to 0.8mm. Other materials may be supported upon customization.

Q2: What is the production speed of the machine?
A2: The machine operates at a standard speed of 15-25 meters per minute, with high-speed options available up to 40 meters per minute.

Q3: Can the machine produce different profile sizes?
A3: Yes, the machine's settings are adjustable to produce various ceiling batten sizes and styles.

Q4: Is it compatible with U.S. power standards?
A4: Yes, the machine can be configured for 220V or 380V, 50Hz or 60Hz, to meet U.S. electrical standards.

Q5: What optional features are available?
A5: Optional features include hydraulic decoilers, pre-punching systems for holes, and automated stacking systems.

Q6: How does the machine ensure profile accuracy?
A6: The machine uses high-grade rollers, a precise hydraulic cutting system, and a PLC control system to maintain accuracy and consistency.

Q7: Is maintenance required, and how often?
A7: Regular maintenance, including lubrication and inspection of rollers and cutting blades, is recommended every 3-6 months to ensure optimal performance.

Q8: What industries typically use ceiling battens?
A8: Ceiling battens are primarily used in residential, commercial, and industrial construction projects.