Changeable u purlin roll forming machine in the USA

The Changeable U Purlin Roll Forming Machine is an advanced manufacturing tool designed to produce U-shaped purlins with varying sizes and specifications. This machine is particularly favored in the construction industry for its efficiency, versatility, and ability to handle a range of profiles. It supports projects like roofing, wall framing, and structural steel applications where lightweight, durable U purlins are required. In the USA, the demand for customizable and high-performance purlin roll forming machines has grown with the emphasis on sustainable and efficient building practices.

Specifications of the Changeable U Purlin Roll Forming Machine

Here are the key specifications of the machine:

• Roller Materials: High-grade GCr15 steel, heat-treated for durability and precision.
• Frame Structure: Heavy-duty steel frame with robust welding for stability during operations.
• Roller Stations: 12–18 stations (varies by configuration and profile size).
• Profile Sizes: Adjustable U purlin sizes ranging from 50 mm to 300 mm in width.
• Material Thickness: 1.5 mm to 3.5 mm (customizable for specific applications).
• Material Compatibility: Galvanized steel, mild steel, high-tensile steel, and other metal alloys.
• Cutting System: Hydraulic cutting system with servo control for precise cutting without burrs.
• Control System: Advanced PLC control system with a touchscreen interface for easy operation.
• Speed: Up to 20–25 m/min (depends on profile size and material thickness).
• Motor Power: 11 kW to 22 kW main motor power, with auxiliary hydraulic motor support.
• Power Supply: Customizable for the USA market—typically 220V/60Hz or 440V/60Hz, 3-phase.
• Changeable Features: Quick-change system for profile adjustments, reducing downtime between size changes.
• Optional Add-Ons:
  • Uncoiler and recoiler systems.
  • Stacker for finished products.
  • Remote PLC monitoring and control system.
  • Punching system for holes or slots.
  • Leveling unit for smoother outputs.

Description of the Machine

The Changeable U Purlin Roll Forming Machine is designed for manufacturers seeking versatility and high precision in their production lines. Its ability to adjust profile sizes with minimal downtime makes it ideal for projects requiring a variety of U purlin dimensions.

Key Features:

1. Adjustability:
   • The machine allows users to quickly change the profile size without the need to replace rollers manually.
   • Automated adjustment mechanisms ensure consistency across different dimensions.
2. High Speed and Efficiency:
   • With a speed of up to 25 m/min, it reduces production time while maintaining quality.
3. Durable Construction:
   • The frame is built to handle heavy loads and vibration during continuous operations.
   • High-quality rollers ensure minimal wear and tear, even with extended use.
4. Advanced Control System:
   • The PLC system simplifies operation, offering precise control over every stage of the roll forming process.
   • Operators can monitor and adjust parameters in real-time using the touchscreen interface.
5. Precision Cutting:
   • The hydraulic cutting system ensures clean and accurate cuts, reducing material waste.

Question and Answer Section

Q1: What are the benefits of using a Changeable U Purlin Roll Forming Machine in the USA?
A: The machine offers versatility in profile sizes, high production speed, and compatibility with various materials commonly used in the USA construction industry. It meets the diverse needs of contractors and builders while adhering to industry standards.

Q2: What are the common applications of U purlins?
A: U purlins are widely used in roofing and wall structures, industrial sheds, warehouses, and steel-framed buildings. They provide support and stability while being lightweight and cost-effective.

Q3: Can the machine handle high-tensile steel?
A: Yes, the machine is designed to handle high-tensile steel with thicknesses ranging from 1.5 mm to 3.5 mm, making it suitable for robust construction applications.

Q4: What is the typical lead time for machine delivery in the USA?
A: The lead time depends on the machine configuration and customization. On average, delivery takes 8–12 weeks after order confirmation, including shipping and customs clearance.

Q5: What maintenance is required for the machine?
A: Regular maintenance includes:

• Lubricating moving parts.
• Checking and tightening bolts.
• Inspecting rollers for wear.
• Ensuring the hydraulic system is functioning correctly.
• Calibrating the PLC system periodically.

Q6: Is technical support available in the USA?
A: Yes, most manufacturers and suppliers offer remote technical support and on-site assistance in the USA. Ensure to confirm service agreements before purchase.

Q7: How energy-efficient is the machine?
A: The machine is optimized for energy efficiency with servo motors and advanced hydraulic systems, making it cost-effective for large-scale production in the USA.